STEP 5: MOUNT THE HOLSTER
WA R N I N G
·
TO AVOID SERIOUS INJURY OR
DEATH:
·
• Always use caution when moving
or repositioning any vehicle controls
·
so as to not compromise the safe
·
operation of the winch or vehicle.
Select a mounting position that will
provide clearance for all vehicle
controls.
STEP 6: SYSTEM CHECK
• Never attempt to bypass receiver
by connecting switches directly to
1. Insure that wiring to all components is correct and all loose
contactor.
2. Insure that there are no exposed terminals or wiring.
3. Check winch for proper operation using a standard
4. Plug in the wire harness to the control pack remote
5. Press and hold both buttons on the wireless handheld
6. By pressing the buttons on the remote, verify that the
REPLACING BATTERIES
C AU T I O N
If the indicator light on the handheld remote flashes RED
during winching, the batteries are low and should be
ALWAYS KNOW YOUR WINCH:
replaced.
Take time to fully read and understand
1. Remove the two screws from the handheld remote.
the included Installation and Operations
Guide, and Basic Guide to Winching
2. Separate the top and bottom sections of the remote using
Techniques, in order to understand your
winch and the winching operation.
3. Remove the old batteries and dispose in accordance with
4. Insert new alkaline batteries as shown with the positive
5. Join the top and bottom sections making sure that they
6. Secure with the two screws.
Warn Industries, Inc.
8
Find a suitable location to mount the holster. The holster
can be mounted to a shaft or a flat surface.
The holster clamp must be mounted before assembly.
Do not mount over any hoses, cables, or wiring.
Assemble the holster as shown. Holster may be oriented
in any one of eight positions.
wires are securely tie wrapped.
Cover any bare terminal with terminal boots, heat shrink
tubing or electrical tape.
remote. The wire rope should spool in and out in the
direction indicated on the switch. If winch functions
correctly, proceed to the next step. Otherwise
troubleshoot.
recepticle.
remote until the GREEN indicator light illuminates.
The wireless system is now active and ready to use.
winch powers IN and powers OUT properly.
a coin or screw driver.
local environmental regulations.
terminals facing the switches. Do not mix old and new
batteries.
snap together and rubber seal remains intact.
OPERATION
This WARN Wireless Control
Turn On Sequence:
1. Activate the system by pressing both buttons on the
System has been designed
wireless transmitter simultaneously and holding for 3
to minimize interference
seconds until GREEN light illuminates.
from other sources of radio.
2. The winch system is now operational.
3. Press the power IN or power OUT button as needed.
C AU T I O N
Turn Off Sequence:
1. Deactivate the system by pressing both buttons on
TO AVOID MINOR OR MODERATE
wireless transmitter simultaneously and holding for 3
INJURY:
seconds until GREEN light turns off.
• Always be aware that obstacles and
other radio transmission sources may
affect performance.
• Always insure the matching WARN
Steady GREEN - system active and ready to use
transmitter is closer to its receiver
than other transmitters in use during
Steady RED - winch powering in or out
winching.
Flashing RED during winching - battery low
C AU T I O N
TO AVOID MINOR OR MODERATE
INJURY:
• Always use wired remote when
intermittently "jogging" winch.
OUT
IN
TROUBLESHOOTING
If the winch does not power in or out when remote buttons
are pushed:
1. Check that the wireless system has been activated
(GREEN LED on remote is ON).
2. Check all electrical connections. Verify that connections
follow the wiring diagram and instructions.
LED Indicator Light
LED indicator light
Power IN
Power OUT
Press and hold
both buttons for
3 seconds to
activate the
wireless system.
Press and hold
both buttons for
3 seconds to
deactivate the
wireless system.
WARN Wireless Control Installation Guide 9