Flexible Couplers; Replacing Coupler (Motor Removed); Sight Glass Repair; Tethered Safety Exhaust Caps - JB INDUSTRIES PLATINUM DV-200N Manual De Instrucciones

PLATINUM SERIES REPAIR PARTS – MANUFACTURED AFTER JANUARY 2001
®
REF.NO. PART NO.
DV-42N through DV-200N cover assembly w/sight glass and
PR-300
drain valve
3
PR-301 DV-285N Cover assembly w/sight glass and drain valve
DV-42N and DV-85N Cartridge w/o-rings and cover seal
PR-302
DV-142N Cartridge w/o-rings and cover seal
PR-303
4
DV-200N Cartridge w/o-rings and cover seal
PR-304
PR-314 DV-285N Cartridge w/o-rings and cover seal
5 PR-311 Cover seal
13 PR-32 1/4" Intake w/cap
20 PR-35 Rocker switch w/prongs (Marathon 1101-0105)
Pump base (includes feet); fits all pumps with serial #0101
29 PR-62
and higher
PLATINUM SERIES REPAIR PARTS – MANUFACTURED BEFORE JANUARY 2001
®
5 PR-217 Cover seal
8 PR-215 Trap o-ring, intake
14 PR-210 Metal isolation valve handle and screw
PLATINUM SERIES REPAIR PARTS – NOT SHOWN
®
PR-18 Cartridge valve repair kit (includes DV-285N as of 2007 models)
PR-52 DV-285N Cartridge valve repair kit (prior to 2007 models)
PR-45 Pump repair kit PR-1, PR-59 (4), PR-42, PR-208
PR-211 Trap gas ballast o-ring

Flexible Couplers

Flexible couplers are a three part assembly (Figure 21) Two metal hubs that look
like gears and a flexible middle section The one hub is attached to the shaft of the
motor and the other is attached to the shaft of the cartridge NOTE: The color of
the flexible middle section can be black, yellow or green The middle sections of
the PR-208 and the PR-6 can be ordered separately The PR-208 has a "D" bore
in the metal hubs to prevent hubs from spinning on shafts
1994 and older = PR-6
1995 and newer (including BEAST) = PR-208
Prior to 2001 -250 models after serial#0198 and dual pumps prior to 1988 = PR-53
1-1/2" 2-1/4"
7/8" 1-5/8"
PR-208
1-1/2"
Figure 21
DESCRIPTION
2-3/4"
2-1/8"
PR-6 PR-53
2-1/4" 2-3/4"
JB INDUSTRIES • PLATINUM OPERATING MANUAL • 800.323.0811 • SALES@JBIND.COM • JBIND.COM

Replacing Coupler (Motor Removed)

Coat setscrew threads with removable thread sealant Align coupler setscrew with
flat surface of cartridge shaft Tighten screw so coupler slides on to shaft but stops
at the bottom of the flat Tighten until screw head is flush with coupler surface
(approx 40 in-lbs)

Sight Glass Repair

Step 1: With cover off of the pump,
lay on two blocks of wood
Pop out the sight glass using
a broom handle or other object
as a punch For DV-85 series,
DV-142 series, or DV-200
series use a 1" diameter
punch (Figure 22)
Step 2: Clean the surface with
acetone or nail polish
remover Put loctite on
the inside surface of the hole
Step 3: Install the new sight glass
from the outside The hole
position does not matter
with the new style sight glass
Step 4: With the wood block covering
the sight glass, tap the sight
glass into place Replace the
cover on the pump

Tethered Safety Exhaust Caps

Red tethered safety exhaust caps for handles help prevent oil leakage out handles
if pump is overturned during transportation
DV-EP-6 3/8" NPT
DV-EP-8 1/2" NPT

Cartridge Valve Repair Kit

PR-18

Cord Options

US Cord EU Cord UK Cord
PR-110 (110v) PR-136 PR-236
PR-230 (230v)
Figure 22
AU Cord BR Cord
PR-336 PR-436
11