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Translation of the Original Instruction Manual
Fig. 1 – 4
1 Storage box for pipe support
inserts and clamping inserts
2 Split pin in transit position
3 Tubular stand
4 Clamping claw in machine
operating position
5 Butt welding unit
6 Facing Cutter
7 Jointing lever
8 Drawer
9 Lock
10 Tow bar
11 Bayonet catch
12 Locking lever
13 Allen screw
14 Support
15 Wheeled frame
16 Hand-grip
17 Retainer
18 Handle
19 Clamps
20 Handle with rocker switch
21 Sliding block
22 Clamping lever
23 Plug socket
24 Red power-on indicator lamp
25 Green temperature indicator lamp
26 Temperature adjusting screw
27 Clamp insert
28 Hex. screw
29 Pipe support insert
30 Pipe support
31 Clamping knob
32 Pull-knob
33 Clamping screw
34 Clamping nut
35 Clamping cam
36 Clamping lever
37 Pressure data plate
38 Pointer
39 Clamping lever/handle
40 Motor cover
41 Protection cover
Fig. 5
(1) Heating element temperature
(2) Upper limit
(3) Lower limit
(4) Pipe wall thickness
General Safety Instructions
WARNING
WARNING
Read all instruc ions. Failure to follow all instructions listed below
the warnings listed below refers to your mains operated (corded) power tool or
battery operated (cordless) power tool, also machines and electric units. Only use
he power tool for the purpose for which it was intended, with the due attention to
he general safety and accident prevention regulations.
SAVE THESE INSTRUCTIONS.
A) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distrac-
tions can cause you to lose control.
B) Electrical safety
comes with an earthed wire, the plug may only be connected to an earthed
receptacle. At work sites, in damp surroundings, in the open or in the case of
comparable types of use, only operate the power tool off the mains using a 30 mA
fault current protected switch (FI breaker).
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
Fig. 6
(1) Preparation
(2) Pipe
(3) Heating unit
(4) Pipe
(5) Heating up
(6) Completed joint
(7) Heat welding (principle)
Fig. 7
(1) Pipe outer diameter d (mm)
(2) Gap wid h a (mm)
Fig. 8
(1) Pressure
(2) Adapting pressure
(3) Adapting time
(4) Heating pressure
(5) Heating time
(6) Changeover time
(7) Joining pressure
(8) Joining pressure build-up time
(9) Cooling ime
(10) Total joining time
(11) Time
Fig. 9 and 16
(1) Pipe series and pressing forces
for adjusting when welding
polyethylene pipes
(2) External pipe diameter d
(3) Wall thickness s
(4) Ratio external diameter/wall
thickness SDR
(5) Pipe series S
(6) Pressing force in N
Fig. 14
(1) Nominal wall hickness mm
(2) Adapting
Height of bulge at heating element
at end of adapting time (minimum)
(3) Heating
Heating time ^ = 10 x wall thick ness
(4) Changeover
(5) Joining
(6) Time of application of max pressure
(7) Cooling off time under joining
pressure
mins (minimum times)
Power tools create sparks which
Unmodi-
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplug-
parts. Damaged or entangled cords increase the risk of electric shock.
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
C) Personal safety
knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
power tools may result in serious personal injury.
as dust mask, non skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before
plugging in.
power tools that have the switch on invites accidents.
or a key left attached to a rotating part of the power tool may result in personal injury.
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
hair can be caught in moving parts.
facilities, ensure these are connected and properly used. Use of these devices
can reduce dust related hazards.
h) Only allow trained personnel to use the power tool. Apprentices may only
operate the power tool when they are over 16, when this is necessary for their
training and when they are supervised by a trained operative.
D) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled wi h the switch is dangerous and must be repaired.
changing accessories, or storing power tools. Such preventive safety meas-
ures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
tool. Power tools are dangerous in the hands of untrained users.
or by an authorised REMS after-sales service facility before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Secure the workpiece. Use clamps or a vice to hold the workpiece. This is safer
than holding it with your hand, and also it frees both hands to operate he equipment.
h) Use the power tool, accessories and tool bits etc., in accordance with these
Use of he power tool for operations different from those intended could result in
prohibited for safety reasons.
E) Battery tool use and care
a) Ensure the switch is in the off position before inserting battery pack. Inserting
the battery pack into power tools that have the switch on invites accidents.
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another battery pack.
Water entering a power
A moment of inattention while operating
Safety equipment such
A wrench
This enables
Loose clo hes, jewellery or long
A charger
Use of
Shorting the battery
g
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