Typical Installation; Installation; Preliminary Checks; Application Limits - Comunello Automation BORDER 400 Instrucciones De Uso Y De Instalacion

2.2 TYPICAL INSTALLATION

D
E
B
KEY
A BARRIER SYSTEM WITH INTERNAL CONTROL UNIT
B PHOTOCELLS
C FLASHING LIGHT
D KEY SELECTOR SWITCH
E END REST
3 TECHNICAL SPECIFICATIONS
BORDER 400
Operator power supply
Power consumption
Current input
Torque 100 Nm
Duty cycle Intensive (15" ON - 45" OFF)
Protection rating
Insulation class
Working temperature from -20°C to + 50°C
Weight 65 Kg

4 INSTALLATION

4.1 PRELIMINARY CHECKS

For correct operation of the automation system, make sure:
• all the accessories are suitably sized and properly maintained.
• all the operating limits of the product can be complied with.
• the minimum and maximum clearances shown in FIG. 1A, FIG. 1B are
complied with.
• all material used is in perfect condition and fit for purpose.
• the selected installation site is compatible with the overall dimensions of
the product.
• there are no hindrances that could obstruct the opening and closing
movements of the barrier arm.
• the footing of the barrier system is able to provide stable anchorage of
the unit.
• the space around the barrier system is sufficient to allow easy and safe
execution of manual barrier operations.
• all devices to be installed are in a protected location so as to minimize
the risk of accidental impact.
• If necessary, create a pedestrian entrance well clear of the operating
range of the barrier arm.

4.2 APPLICATION LIMITS

• Use a fixed end rest for arms more than 3 m long
• If you wish to install a skirt, it should be no more than 4 metres long.
Before installing the operator check that its specifications are within the
operating limits shown in the chapter "Product Technical Specifications"

4.3 PREPARATORY WORK FOR INSTALLATION

• Assemble counterplate and anchor bolts (FIG. 2)
• Embed counterplate and anchor bolts in concrete (FIG. 3A)
• In the case of an existing concrete footing drill 4 holes for the screw
anchors as shown in FIG. 3B.
C
A
B
BORDER 600
24 V
100 W
4,5 A max
100 Nm
IP 44
II (2)
65 Kg

4.4 INSTALLING THE BORDER BARRIER SYSTEM

4.4.1 INSTALLATION:
• Remove the front cover using the supplied key (FIG. 4)
• Place the pedestal on the counterplate, routing the power and
accessories cables through the cable inlet hole. Secure the pedestal
with the nuts and washers supplied (FIG. 5)
Arm assembly:
• Insert the impact protection strip in the specific guides, stopping at a
distance of 175 mm from the opposite end (FIG. 7).
• Secure the end cap to one end of the arm, as shown in FIG. 8A /8B.
Installing the arm:
• Release the operator as described in heading 4.4.3
• Fix the arm support to the protruding pivot at the rear of the frame
and ensure it is in the "arm horizontal" position (FIG. 9A/9C) and that
the internal mechanism is in the position shown in FIG. 9B. Smear
threadlocker on the 4 central screws as shown in FIG. 9A and FIG. 9B
• Make sure the arm is fully inserted into the support.
• Close the support by fitting the cover (FIG. 9A , FIG. 9B, FIG. 9C).
Fitting the springs:
• If the barrier system is locked, to release it proceed as illustrated in
heading 4.4.3
• Bring the arm to the vertical position (FIG. 11)
• Secure the spring (single or double) at the top and at the bottom as
shown in figures 12A and 12B
• When installed, make sure the arm is counterbalanced by the spring as
shown in figures 14.
• Choose the appropriate spring by referring to the following table
BORDER 400
BAR ASSEMBLY
AND SPRING CHOICE
Bar
Bar with bar cover kit
Bar with bar cover kit and led
Bar with swing down support
Bar with bar cover kit and swing down support
Bar with bar cover kit, led and swing down support
Bar with curtain
Bar with upper bar cover and curtain
Bar with upper bar cover, led and curtain
Bar with upper bar cover,
led, curtain and swing down support
Small spring AC 530 Medium spring AC 540
BORDER 600
BAR ASSEMBLY
AND SPRING CHOICE
Bar
Bar with bar cover kit
Bar with bar cover kit and led
Bar with swing down support
Bar with bar cover kit and swing down support
Bar with bar cover kit, led and swing down support
Bar with curtain
Bar with upper bar cover and curtain
Bar with upper bar cover, led and curtain
Bar with upper bar cover,
led, curtain and swing down support
Small spring AC 530 Medium spring AC 540
Spring pull adjustment:
With the operator released (heading 4.4.3), bring the arm manually to
approximately the mid-point of its excursion (45°) FIG. 14 and release it.
If the arm tends to rise or fall, the spring must be adjusted, by rotating it.
4.4.2 BORDER SWITCH ADJUSTMENT
The BORDER barrier system is equipped with electromechanical limit switches.
It is essential to make sure the bumpers are adjusted in such a way that the limit
switches can be operated.
Proceed as follows to adjust the bumpers:
• Screw or unscrew the bumper pads on the plate as shown in FIG. 13A
• Secure the bumpers with the locknuts
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LENGTH (meters)
1,5 2,0 2,5 3,0 3,5 4,0
LENGTH (meters)
2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0
19