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710.1760.00.01-03A
TABLE OF CONTENTS
1.
GENERAL USER AND MAINTENANCE MANUAL ........................................................................................ 3
1.1
HOW TO USE THIS MANUAL ................................................................................................................. 3
1.2
GENERAL DESCRIPTIONS/INTENDED USE .............................................................................................. 3
2.
GENERAL SAFETY INSTRUCTIONS .......................................................................................................... 3
3.
DESCRIPTION OF THE CHILLER, COMPONENTS AND OPTIONS ............................................................... 5
3.1
DESCRIPTION..................................................................................................................................... 5
3.2
REFRIGERANT CIRCUIT ....................................................................................................................... 5
STANDARD COMPONENTS USED IN THE CHILLER ........................................................................... 5
OPTIONS - REFRIGERATION CIRCUIT ........................................................................................... 6
3.3
COOLING MEDIUM CIRCUIT (CONSUMER CIRCUIT) ................................................................................. 6
STANDARD COMPONENTS USED IN THE CHILLER ........................................................................... 6
OPTIONS - HYDRAULIC CIRCUIT .................................................................................................. 7
SINGLE-CIRCUIT SYSTEM WITH TANK (STANDARD) ....................................................................... 7
SINGLE-CIRCUIT SYSTEM WITHOUT TANK ..................................................................................... 8
3.4
ELECTRIC CIRCUIT .............................................................................................................................. 8
STANDARD COMPONENTS USED IN THE CHILLER ........................................................................... 8
OPTIONS - ELECTRIC CIRCUIT ..................................................................................................... 9
3.5
HOUSING ........................................................................................................................................... 9
4.
TRANSPORT/ PACKAGING/ STORAGE .................................................................................................. 11
4.1
REMOVING THE PACKAGING AND HANDLING THE CHILLER .................................................................... 11
4.2
DISPOSAL OF PACKAGING MATERIALS ................................................................................................ 12
4.3
STORAGE ......................................................................................................................................... 12
5.
LOCATION AND INSTALLATION ............................................................................................................ 12
5.1
CHOOSING A LOCATION .................................................................................................................... 12
5.2
ASSEMBLY (CONNECTIONS) ............................................................................................................... 13
CONNECTION TO THE REFRIGERANT CIRCUIT (CONSUMER CIRCUIT) ............................................. 13
CONNECTION TO THE ELECTRICITY MAINS .................................................................................. 14
6.
OPERATION .......................................................................................................................................... 15
6.1
WATER REQUIREMENTS ............................................................................................................ 15
CHECKLIST FOR CHW 09 TO CHW 3652 ...................................................................................... 16
6.2
CHECKLIST FOR STARTING UP OIL RECIRCULATING CHILLERS .............................................................. 18
OIL REQUIREMENTS ................................................................................................................. 19
CHECKLIST FOR CHO 29 TO CHO 242 ......................................................................................... 19
6.3
CHECK LIST FOR COMMISSIONING GLYCOL RECIRCULATING CHILLERS .................................................. 19
REQUIREMENTS FOR THE WATER-GLYCOL MIXTURE ..................................................................... 19
CHECKLIST FOR CHG 08 TO CHG 365 ......................................................................................... 20
6.4
OPERATING SETTINGS FOR THE ELECTRONIC CONTROLLER .................................................................. 21
CONTROLLER TYPE "A" (CHW 11 TO CHW 36; CHG 08) ................................................................. 23
CONTROLLER TYPE "C" (CHW 682 TO CHW 3652; CHG 180 TO CHG 365)........................................ 24
6.5
SHUTTING DOWN THE CHILLER .......................................................................................................... 25
SWITCHING ON/OFF IN DAILY OPERATION .................................................................................. 25
TEMPORARY DECOMMISSIONING ............................................................................................... 26
DECOMMISSIONING FOR TRANSPORT PURPOSES ......................................................................... 26
7.
MAINTENANCE ..................................................................................................................................... 26
7.1
MAINTENANCE OPERATIONS .............................................................................................................. 26
7.2
DAILY RECORD ................................................................................................................................. 27
8.
DISPOSAL ............................................................................................................................................ 28
9.
MALFUNCTIONS/TROUBLESHOOTING .................................................................................................. 28
9.1
POSSIBLE ALARM SIGNALS AND THEIR RECTIFICATION ........................................................................ 29
CONTROLLER TYPE "A" (CHW 11 TO CHW 36; CHG 08) ................................................................. 29
CONTROLLER TYPE "C" (CHW 682 TO CHW 3652; CHG 180 TO CHG 365)........................................ 32
10.
FEATURES AND TECHNICAL DATA ........................................................................................................ 68
10.1
TECHNICAL FEATURES ...................................................................................................................... 68
10.2
PUMP AND TANK CHARACTERISTICS ................................................................................................... 69
10.3
COMPONENTS WITH A WEIGHT OF MORE THAN 20 KG .......................................................................... 70
11.
DIAGRAMS ........................................................................................................................................... 71
11.1
LEGEND ........................................................................................................................................... 71
12.
REGULATION ON PRESSURE EQUIPMENT ............................................................................................. 73
13.
DECLARATION OF CONFORMITY ........................................................................................................... 74
14.
15.
INDIVIDUAL SPECIFICATION ............................................................................................................... 75
2
14/11/2012

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