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4 Commissioning
Tab. 2
Product-specific torch data (EN 60974-7 and EN ISO 21904-1)
®
Type
Type of
xFUME
cooling
PRO
Load
CO
M21
2
A
25
Air
-
24
Air
270
250
36
Air
330
300
501
Liquid
500
450
* When used with welding fume extraction systems of the
xFUME series.
The degree to which welding fumes are captured during torch-
integrated extraction depends on many factors, such as the
Tab. 3
Cooling data/cable assembly
Cooling data
Supply temp.
Max. 40 °C
Flow
Min. 1.5 L/min
Flow pressure
Min. 2.5 bar/max. 3.5 bar
3.2 Illustrations used
All illustrations can be found at the beginning of the operating
instructions.
4 Commissioning
WARNING
Health risk caused by inhaling harmful dust
The device contains harmful dust that can collect on surfaces and penetrate the ambient air as of the first use. It can damage the
respiratory tract when inhaled.
► Check and wear your personal protective equipment.
► Use the device only in rooms with sufficient ventilation.
► The provided fume extraction system must be used when operating the device.
► Immediately remove dust deposits from the environment with a dust class H industrial vacuum cleaner or a damp cloth.
► Keep the air regulator closed if possible, and then open it only briefly.
► Carry out all steps in the specified sequence.
4.1 Preparing the welding torch for installation of the cable assembly
Switch off the power source and unplug the power plug.
1
4.2 Equipping the torch neck
The MIG/MAG manual welding torches are fully equipped
upon delivery. Information about replacing wear parts and
4.3 Connecting the cable assembly, Fig. A
At the wire feeder: Insert the central plug in the connecting
1
socket.
At the wire feeder: Secure the cable assembly with the
2
connection nut.
Coolant: Connect the flow line (blue) and return line (red).
3
► Check the coolant's minimum fill level.
EN - 14
®
xFUME
DC
Wire Ø Gas flow
COMPACT
Load
CO
M21
2
A
A
A
%
-
250
230
35 0.8–1.2
-
-
60 0.8–1.2
-
-
60 0.8–1.2
-
-
100 1.0–1.6
xFUME
Volume flow *
rate
For induced velocity 0.35 m/s
Suction
nozzle
3
mm
L/min
m
/h
10–20
46
10–20
70
10–20
58.7
10–20
58.7
position of the suction nozzle, the welding geometry, and the
rate of smoke emission during the welding process. Under
optimal conditions, over 95% of the welding fumes can be
captured in accordance with ISO 21904-3.
Cable assembly
Standard length L
Coolant connection
Cooling device output
Control lead
Switch off the gas and compressed air connector.
2
about the wire guide can be found here:
8 Maintenance and cleaning on page EN-16
Recommendation: Use ABICOR BINZEL coolant from the
BTC range.
► To prevent damage to the welding machine, do not use
deionized or demineralized water.
► Purge the coolant circuit the first time the equipment is
commissioned and with every cable assembly replacement.
®
®
PRO/xFUME
COMPACT
Required vacuum
at the connector
Connector
3
m
/h
kPa
85
11.4
92.8
11.4
75.8
5.8
81.3
6.6
4.00 m, 5.00 m
Plug-in nipple with nom. diam. 5
Min. 800 W
2-lead
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