Loading Device Master Data; Configuring The Io-Link Interface In The Io-Link System; Configuring The Valve System; Structure Of The Io-Link Interface Data - Emerson AVENTICS AV03 Serie Manual De Instrucciones

Configuration error!
An incorrect valve system configuration can cause malfunctions in and dam-
age to the overall system.
1. The configuration may only be carried out by qualified personnel
qualifications.
2. Observe the specifications of the system owner as well as any restrictions
resulting from the overall system.
3. Observe the documentation of your configuration program.
You may configure the valve system on your computer without the
need to connect the unit. The data can then be loaded on the system
at a later time on site.

5.1 Loading device master data

The IODD files for the AV series IO-Link interface with English and Ger-
man language content are located on the CD R412018133, included
on delivery. The files can also be downloaded online from the Media
Center.
They apply to both type A and type B.
To configure the valve system IO-Link, copy the IODD data files to the com-
u
puter containing the configuration program.
You can use configuration software from various manufacturers for the IO-Link
configuration. The descriptions in the following sections therefore focus on the
basic procedure for configuration.

5.2 Configuring the IO-Link interface in the IO-Link system

Before you can use the IO-Link interface, it has to be recognized by the IO-Link
master. This process is either automatic or must be completed manually. Please
observe the documentation for the IO-Link master used. Since the IO-Link inter-
face does not require changeable parameters, further configuration is not neces-
sary. The configuration can be transferred directly to the superordinate controller
and the IO-Link interface can begin operation.

5.3 Configuring the valve system

The valve system does not have to be configured. The data is set to a fixed length
of 3 byes (24 bits).

6 Structure of the IO-Link Interface Data

6.1 Process data

Incorrect data assignment!
Danger caused by uncontrolled movement of the system.
Always set the unused bits to the value "0".
u
The IO-Link interface receives output data from the controller with set points for
the position of the valve solenoid coils. The multipole board translates this data
into the voltage required to actuate the valves. The multipole board of the IO-
Link interface consists of two valve positions for double solenoid valves. Single or
double solenoid valve multipole extension kits can be added up to a length of 24
solenoid coils.
The exact assignment of the solenoid coils to the output bits depends on the type
of valves used. The different assignment tables for the possible configurations
can be found in the appendix Address

7 Commissioning the valve system with IO-Link

Before commissioning the system, the following steps must have been carried
out and completed:
• You have assembled the valve system with IO-Link interface.
• You have connected the IO-Link interface to the IO-Link master (see AV valve
system assembly instructions).
AVENTICS™ | R412018154-BAL-001-AA | English
NOTICE
WARNING
tables.
Assembly and commissioning may only be carried out by qualified electrical or
pneumatic personnel or an instructed person under the direction and supervision
of qualified personnel
Danger of explosion with no impact protection!
Personnel
Mechanical damage, e.g. strain on the pneumatic or electrical connectors, will
lead to non-compliance with the IP65 protection class.
In explosive environments, make sure that the equipment is installed in a
u
manner that protects it from all types of mechanical damage.
Danger of explosion due to damaged housings!
Damaged housings can lead to an explosion in explosive areas.
Make sure that the valve system components are only operated with com-
u
pletely assembled and intact housing.
Danger of explosion due to missing seals and plugs!
Liquids and foreign objects could penetrate and destroy the device.
1. Make sure that the seals are integrated in the plug and not damaged.
2. Make sure that all plugs are mounted before starting the system.
Risk of uncontrolled movements when switching on the system!
There is a danger of personal injury if the system is in an undefined state.
1. Put the system in a safe state before switching it on.
2. Make sure that no personnel are within the hazardous zone when the com-
pressed air supply is switched on.
Switch on the operating voltage.
u
On start-up, the IO-Link master sends parameters and configuration data to
the IO-Link interface and the electronics in the valve zone.
Before switching on the operating pressure, the diagnostic LED may only be illu-
minated in green, as described in Table 8:
Table 6: Status of the LEDs on commissioning
Designation Color
DIAG (4) Green Illuminated
If the diagnostic run is successful, you may commission the valve system. Other-
wise, the errors must be remedied Troubleshooting.
1. Send payload data to the IO-Link interface.
The valve coils and thus the corresponding LEDs are not actively actuated until
the data has been set to valid by the IO-Link master.
2. Switch on the compressed air supply.

8 Event handling

The IO-Link interface reports insufficient or missing UA valve supply voltage to
the IO-Link master as a "low sensor voltage" event (0x5112).
Personnel qualifications.
DANGER
DANGER
DANGER
CAUTION
4
State Meaning
The electronics and valve supply voltage is greater
than the lower tolerance limit (21.6 V DC).
20