haacon 1098 Manual De Instrucciones página 4

4. GENERAL
This winch is used for the support of trailers at loading/unloading opera-
tion.
The self-locking trapezoidal spindles and maintenance-free bevel gears
ensure that it is easy and safe to use.
The support winch complies with the German Accident Prevention
Regulation DGUV-V 54.
5. OpERATION
The trapezoidal spindle is driven by a spur gear using the crank handle.
The spindle and gear parts are protected by sturdy telescoping square
tubes. The unit can be moved on rollers.
6. INSTALLATION
The support winch is ready for use.
7. OpERATION
Extend the landing gear and support the uncoupled trailer.
GB
(–> Landing gear operating instructions).
The jack winch is used to provide additional support when loading and
unloading trailers.
Raise or lower the load only in the load gear.
Switching to rapid gear: Pull out the crank handle.
Fast gear only for quick extension and retraction of the winch
without load.
Switching to load gear: Push in the crank handle.
The switch lock must engage.
Extend: Turn the crank clockwise.
Retract: Turn the crank anticlockwise.
Run winch out until there is contact between the load and the
load-handling equipment.
Support loads safely. Ensure that you use stable load support
points. Check that the load is supported safely after raising it a
little.
Attention: Do not exceed a max. inclination generally 3° at the
top.
Do not charge unbalanced loads. Only distributed loads are admissi-
ble!
load
When the lift stop is reached (rise of the crank compression-force!),
the cranking has to be stopped, in order to avoid damages of the
spindle support. When the crank is released, the load will be maintai-
ned in any position by the self-locking spindle.
Watch the load and load support equipment at all times during the
raising and lowering process.
The load cap. of the ground must be at least 25 kN/cm².
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8. INSpECTION
The equipment must be inspected in accordance with the conditions of
use and the operating conditions at least once per year by an authori-
sed person 2 per TRBS 1203 (Technical expert) (testing per BetrSichV,
§10, sect.2 represents implementation of EC Directives 89/391/EEC
and 2009/104/EC and the annual occupational safety inspection per
DGUV-V 54, §23, sect. 2 and DGUV-G 309-007).
These inspections must be documented:
– Before commissioning.
– After significant alterations before recommissioning.
– At least once per year.
– In the event of unusual occurrences arising that could have detri-
mental effects on the safety of the winch (extraordinary tests, e.g.
after a long period of inactivity, accidents, natural events).
– After repair works that could have an influence on the safety of the winch.
Technical experts are persons, who have sufficient knowledge based
on their specialist training and experience, in the areas of winches,
lift and pull systems and the relevant official occupational health and
safety rules, accident prevention regulations, guidelines and generally
accepted engineering rules (e.g. EN standards), to evaluate the ope-
rational safety of winches, and lift and pull systems. Technical experts
are to be nominated by the operator of the equipment. Performance of
the annual occupational safety inspection as well as the training requi-
red to obtain the aforementioned knowledge and skills can be provided
by haacon hebetechnik.
9. MAINTENANCE RECOMMENDATION
The operator determines the intervals themselves based on frequency
of use and the operating conditions.
– Regular cleaning, no steam jets!
– General overhaul by the manufacturer after 10 years at the latest.
Maintenance and inspection work
Visual and functional tests
Brake function under load
Lubricate (grease nipple), at the same time drive out
and in over the complete stroke
Check type plate for legibility
Professional inspection according to DGUV-V 54
Check gear parts, grease and replace if necessary
Lubricant recommendations:
Multi-purpose grease per DIN 51502 KP2K-30
10. REpLACEMENT pARTS
When ordering replacement parts please a l w a y s provide:
– The type and serial number of the equipment / item and part number.
11. DISASSEMBLY, DISpOSAL
– Make sure to observe the safety instructions.
– Dispose of the equipment and the substances within it in an environ-
mentally responsible manner.
load
haacon hebetechnik gmbh – Telefon +49 (0) 9375 - 84-0 – Fax +49 (0) 9375 - 84-66
CAuTION!
Only perform inspection, maintenance and repair work on an
unloaded hoist. Only allow work on brakes and locks to be per-
formed by qualified specialist personnel.
Intervals
Before every
use
Semi-annually
Annually
Every 2 - 5 years
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