3
TS1
TS1
J11
J11
SEC1
SEC1
SEC2
SEC2
CHOKE1
CHOKE1
+12VDC
TEMP
/OVERTEMP
CIRCUIT
NTC
NTC
D3
Q5
Q5
/START
24VAC RETURN
24VAC SUPPLY
OK-TO-MOVE
(5A @ 250VAC / 30VDC)
TEST POINTS
D59 PCR
D59 PCR
GND1
COMMON
GND2
COMMON
+12V1
+12 VDC SUPPLY
48V1
+48 VDC SUPPLY
D78 CSR
D78 CSR
I_DMD_1
CURRENT DEMAND
TIP_SEN
TIP DRAG SENSE
SEC1
SEC1
SEC2
SEC2
CHOKE1
CHOKE1
D2
NTC
NTC
TEMP
/OVERTEMP
CIRCUIT
3
Manual 0-4987S
2
L1
L1
-V OUT 1
-V OUT 1
E64
ELECTRODE1
ELECTRODE1
E35
TIP1
TIP1
PILOT IGBT
PILOT IGBT
WORK1
WORK1
J9
J9
78
/PIP
1
79
2
80
3
81
4
82
5
6
83
7
J10
J10
P10
P10
1
1
2
2
3
3
4
4
5
5
+12VDC
6
6
7
7
8
8
J2
FERRITE
FILTER
L2
L2
AC
AC
OVERTEMP
OVERTEMP
GAS
GAS
DC
DC
ERROR
ERROR
Current Control
Current Control
LATCH
SET
RUN
+OUT_1
+OUT_1
RAR
2
ATC CONNECTOR
J1
J1
1
2
3
4
5
6
7
8
-
+
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
40 PIN RIBBON CABLE SIGNALS
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
1
-V_OUT_SIGNAL
M-L
2
/TIP_VOLTS
M-L
3
/TIP_SENSE
M-L
4
/460V_IN
L-M
5
/230V_IN
L-M
6
CUR_SET
L-M
To -V OUT 1
7
/RAR (RAPID AUTO RESTART)
L-M
on PCB1
8
/INRUSH
L-M
9
/W1_ON
L-M
10
SHDN
L-M
11
/TORCH_SOLENOID
L-M
12
/SOLENOID_ON
L-M
P10
P10
P2
P2
13
/OK_TO_MOVE
L-M
14
/FAN_ON
L-M
1
1
1
15
/LATCH_ACTIVE
L-M
2
2
2
16
/TORCH_SWITCH
M-L
3
3
3
17
/PIP
M-L
4
4
4
18
AC_ON
M-L
5
5
5
19
CSR
M-L
6
6
6
20
/TORCH_SOLENOID_DETECT
M-L
7
7
7
21
/OVERTEMP
M-L
8
8
8
22
V_IN
M-L
23
+12VDC
M-L
24
+12VDC
M-L
25
COMMON
M-L
26
COMMON
M-L
29
MAIN_PCB_ID
M-L
34
460_IN
M-L
35
+3.3VDC
L-M
36
TXD
M-L
37
RXD
M-L
38
COMMON
L-M
39
D
M-L
J1
FAULT
ERROR IND
MAX
MAX
OVER PRESSURE
MAX
INTERNAL ERROR
90
SHORTED TORCH
85
CONSUMABLES MISSING
80
90
90
START ERROR
75
PARTS IN PLACE
70
INPUT POWER
65
UNDER PRESSURE
85
85
MIN
TEST POINTS
80
80
TP1
GND
TP2
+12 VDC
TP3
+5 VDC
TP4
3.3 VDC
75
75
TP5
0.v - 5.0 VDC / 0-100PSI
TP6
1.8 VDC
TP7
CURRENT DEMAND
70
70
+12VDC
65
65
D1
D1
MIN
MIN
J3
J3
+5VDC
3
0-100PSI / 0-4.5VDC
2
1
PCB3
LOGIC PCB
Rev
Rev
Rev
Revisions
Revisions
Revisions
By
By
By
Date
Date
Date
AA
INTRO ECO B1357
RWH
03/31/09
AB
ECO B1399
RWH
05/05/09
AB
ECO B1611
RWH
05/05/09
Last Modified:
Last Modified:
Last Modified:
Friday, December 11, 2009
09:02:19
09:02:19
09:02:19
ANEXOS
CUTMASTER 152
1
1TORCH
PIP SWITCH
PIP SWITCH
TORCH SWITCH
TORCH SWITCH
1
AUTOMATION
2
TORCH SOLENOID
3
4
5
6
7
8
WORK
WORK
J2
J2
14
}
13
OK TO MOVE
12
CNC PINOUT
11
10
3
1
9
7
4
8
7
11
8
6
14
12
5
}
4
/START / STOP
3
2
1
*
*
To configure DIVIDED ARC VOLTS signal output
No jumper installed for ARC VOLTS / 16.67
Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 2 & 3 for ARC VOLTS / 50
P1
P1
J1
J1
E1
E1
1
2
3
}
+12VDC
/START / STOP
4
*
(-)
5
}
DIVIDED ARC VOLTS
6
(+)
K1
K1
7
}
(-)
ARC VOLTS
8
(W/ 100K IN SERIES (2))
9
(+)
10
PCB4
11
12
}
K1
OK-TO-MOVE
AUTOMATION
13
14
INTERFACE PCB
GAS CONTROL
REGULATOR
SOLENOID
ATC
VALVE
FILTER
AIR
INLET
PRESSURE
TRANSDUCER
A-09130_AD
PCB No:
PCB No:
PCB No:
VICTOR TECHNOLOGIES
VICTOR TECHNOLOGIES
VICTOR TECHNOLOGIES
Assy No:
Assy No:
Assy No:
16052 Swingley Ridge Road
16052 Swingley Ridge Road
16052 Swingley Ridge Road
Suite 300
Suite 300
Suite 300
Scale
Scale
Scale
Supersedes
Supersedes
Supersedes
St Louis MO 63017 USA
St Louis MO 63017 USA
St Louis MO 63017 USA
Date:
Date:
Date:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Information Proprietary to THERMAL DYNAMICS CORPORATION.
MARCH 30, 2009
Not For Release, Reproduction, or Distribution without Written Consent.
Not For Release, Reproduction, or Distribution without Written Consent.
Not For Release, Reproduction, or Distribution without Written Consent.
Drawn:
Drawn:
Drawn:
References
References
References
NOTE:
NOTE:
NOTE:
RWH
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Chk:
Chk:
Chk:
App:
App:
App:
SCHEMATIC,
SCHEMATIC,
SCHEMATIC,
Size
Size
Size
DWG No:
DWG No:
DWG No:
TITLE:
TITLE:
TITLE:
CM102/152/35mm/40mm/A80/A120 380/400/415/600V
CM102/152/35mm/40mm/A80/A120 380/400/415/600V
CM102/152/35mm/40mm/A80/A120 380/400/415/600V
D
D
D
42X1330
42X1330
42X1330
1
D
C
B
A
Sheet
Sheet
Sheet
1
1
1
of
of
of
1
1
1
A-9