.35/.31
(9 mm/7.5 mm)
Figure 14
Step 2: Size the Overlay Panel
Cut the overlay panel to the dimensions shown below in
Figure 15. On the top drawer only, drill the 2 counter-bored
holes which are clearance for screw heads on the face of
the top drawer and the lock hole at the bottom of the top
drawer only.
This is also a convenient time to locate and drill the holes
for your handle. Most often the handle is to match that of
the surrounding cabinetry. If your handle attaches from the
back-side of the custom panel, locate the mounting holes
while the panel is attached to the drawer and cabinet. After
the panel is removed from the drawer, drill the mounting
holes from the front, to the recommended diameter of the
handle manufacturer. Counter bore the back-side of the
panel so the screw heads do not interfere with the surface
of the drawer.
11
⁄
"
15
16
(303 mm)
OVERLAY DRAWER PANEL INSTALLATION
.50
(12.5)
Panel
23
⁄
"
7
thickness
8
(607 mm)
14
⁄
29
32
(379 mm)
⁄
"
11
32
(8.8 mm)
⁄
" (12.7 mm)
1
2
diameter, top
drawer only
Step 3: Attach the Overlay Panel to the Drawer
1. Set the overlay panel on drawer front face and align
edges. (See Figure 16). The custom overlay panel
should be flush with the top of the drawer and over-
hang the sides of the drawer
Clamp panel in position and mark pilot hole locations.
Pick the required pilot hole size from "Table B" below
and drill the pilot holes ensuring not to drill all the way
through the overlay panel.
Table B: Pilot Hole Drill Sizes for Wood Screws
Material Type
Hardwood
Softwood
2. Insert wood screws through clearance holes and
tighten to secure overlay panel.
3. Reinstall gasket into channel. Make sure the corners
are fully inserted.
Step 4: Install the Lock
Two (2) lock extensions are provided with the lock. Use the
longer extension for
one for
⁄
" thick overlay panels. Assemble the lock exten-
5
8
sion, cam stop washer, spring washer, and set screw to the
lock as shown in Figure 17 and 18.
Install this lock assembly into the lock hole in the overlay
panel and secure with the retaining nut on the back side
with a 15 mm socket and ratchet. Make sure the key slot in
the front of the lock is vertical.
1"(25 mm) diameter counter
bore
1
⁄
" (6 mm) deep
4
2 places, top drawer only.
2
⁄
"
7
16
(62 mm)
"
Figure 15
14
⁄
" (3 mm) on each side.
1
8
#8 Wood Screw
⁄
Diameter Pilot Hole
1
8
⁄
Diameter Pilot Hole
7
64
⁄
" thick overlay panels and the shorter
3
4
19"
(483 mm)
This side to
drawer
1
⁄
"
3
16
(30 mm)
⁄
" (21 mm)
13
16
counterbore
⁄
" (12 mm)
7
16
deep, top
drawer only