REPLACE THE HYDRAULIC CYLINDER
1. Disconnect the battery.
2. Lower the forks completely, raise up the truck, and put a 200 mm (8 in) block
underneath the ends of the fork closest to the main frame.
3. Remove screw (item 4) and remove wire clamp (item 5), then remove 4 screws
(item 7) with a hex wrench.
4. Remove the oil pipe (item 6), remove the piston rod shaft end (item 1) and shaft
gland (item 3).
5. Press down the piston rod, allow the cylinder to separate from the frame, and
remove the cylinder assembly from the truck.
6. Remove the oil pipe join (item 8) and install on the new cylinder assembly.
7. Place the new cylinder on the cylinder holder and install locking screw (item 7).
8. Reinstall the piston shaft, pull up on the piston rod, and connect the shaft gland
to the frame.
Maintenance / Battery
Use and maintenance manual - EN81
EN