mable gas or vapour being present while the work is being performed.
General work area
All maintenance staff and others working in the local area shall be instructed on the
nature of work being carried out. Work in confined spaces shall be avoided. The area
around the workspace shall be sectioned off. Ensure that the conditions within the area
have been made safe by control of flammable material.
Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during
work, to ensure the technician is aware of potentially flammable atmospheres. Ensure
that the leak detection equipment being used is suitable for use with flammable refrige-
rants, i.e. non-sparking, adequately sealed and intrinsically safe.
Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated
parts, appropriate fire extinguishing equipment shall be available at hand. Have a dry
powder or C02 fire extinguisher adjacent to the charging area.
No ignition sources
No person carrying out work in relation to a refrigeration system which involves ex-
posing any pipe work that contains or has contained flammable refrigerant shall use
any sources of ignition in such a manner that it may lead to the risk of fire or explosion.
All possible ignition sources, including cigarette smoking, should be kept sufficiently far
away from the site of installation, repairing, removing and disposal, during which flam-
mable refrigerant can possibly be released to the surrounding space. Prior to work ta-
king place, the area around the equipment is to be surveyed to make sure that there are
no flammable hazards or ignition risks. "No Smoking" signs shall be displayed.
Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into
the system or conducting any hot work. A degree of ventilation shall continue during the
period that the work is carried out. The ventilation should safely disperse any released
refrigerant and preferably expel it externally into the atmosphere.
Checks to the refrigeration equipment
Where electrical components are being changed, they shall be fit for the purpose and to
the correct specification. At all times the manufacturer´s maintenance and service guide-
lines shall be followed. If in doubt consult the manufacturer´s technical department for
assistance.
The following checks shall be applied to installations using flammable refrigerants:
- the actual refrigerant charge is in accordance with the room size within which the refri-
gerant containing parts are installed;
- the ventilation machinery and outlets are operating adequately and are not obstructed;
- if an indirect refrigerating circuit is being used, the secondary circuit shall be checked
for the presence of refrigerant;
- markings on the equipment continues to be visible and legible. Markings and signs that
are illegible shall be corrected;
- refrigeration pipe or components are installed in a position where they are unlikely to
be exposed to any substance which may corrode refrigerant containing components,
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