Selco Neomig 3500 Instrucciones De Uso página 30

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Cause
Incorrect or worn rolls.
Solution
Replace the rolls.
Cause
Faulty wire feeder.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Damaged torch liner.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Incorrect spindle clutch or rolls locking tightening
pressure.
Solution
Release the clutch.
Increase the rolls locking pressure.
Arc instability
Cause
Insufficient gas protection.
Solution
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good conditions.
Cause
Incorrect welding parameters.
Solution
Check the welding system carefully.
Contact the nearest service centre to have the sys-
tem repaired.
Excessive spatter
Cause
Incorrect arc length.
Solution
Decrease the distance between the electrode and
the piece.
Decrease the welding voltage.
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Cause
Incorrect arc regulation
Solution
Increase the equivalent circuit inductive value setting.
Connect to the appropriate choke output stud.
Cause
Insufficient gas protection.
Solution
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good conditions.
Cause
Incorrect welding mode.
Solution
Decrease the torch angle.
Insufficient penetration
Cause
Incorrect welding mode.
Solution
Decrease the welding travel speed.
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Incorrect preparation of the workpieces.
Solution
Increase the chamfering.
Cause
Incorrect ground connection.
Solution
Ground the system correctly
Read the paragraph "Installation ".
Cause
Pieces to be welded too big.
Solution
Increase the welding current.
30
Cause
Insufficient air pressure.
Solution
Adjust the gas flow.
Read the paragraph "Installation".
Undercut
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Use a smaller diameter electrode.
Cause
Incorrect arc length.
Solution
Increase the distance between the electrode and
the piece.
Increase the welding voltage.
Cause
Incorrect welding mode.
Solution
Decrease the side oscillation speed while filling.
Decrease the travel speed while welding.
Cause
Insufficient gas protection.
Solution
Use gases suitable to the materials to be welded.
Porosity
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces accurately before welding.
Cause
Grease, varnish, rust or dirt on the filler material.
Solution
Always use quality materials and products.
Keep the filler material always in perfect conditions.
Cause
Humidity in the filler material.
Solution
Always use quality materials and products.
Keep the filler material always in perfect condi-
tions.
Cause
Incorrect arc length.
Solution
Increase the distance between the electrode and
the piece.
Increase the welding voltage.
Cause
Humidity in the welding gas.
Solution
Always use quality materials and products.
Ensure the gas supply system is always in perfect
conditions.
Cause
Insufficient gas protection.
Solution
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good conditions.
Cause
The weld pool solidifies too quickly.
Solution
Decrease the travel speed while welding.
Pre-heat the workpieces to be welded.
Increase the welding current.
Hot cracks
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Use a smaller diameter electrode.
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces accurately before welding.

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Neomig 4500

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