Operation of this welder consists of selecting
and adjusting operating controls for optimum
voltage (welding heat) and wire speed settings.
CONTROLS
ANDINDICATORS
WARNING
Electric
shock can kill! Whenever
the
POWER
switch is in the ON position,
the
welding circuit is activated. Under this
condition, an arc will occur if the welding wire
or any part of the welding circuit comes in
contact with welding ground.
POWER
SWITCH
- The power switch
supplies
electrical
current to the welder.
Whenever
the power switch is in the ON
position, the welding circuit is activated.
ALWAYS
turn the power switch to the OFF
position and unplug the welder before
performing
any maintenance.
VOLTAGE
SELECTOR;
- The voltage
selec-
tor controls
the welding
heat. The voltage
selector
is lettered A-D. Letter A is the lowest
heat and letter D the highest. Refer to the
label under the welder hood (or on page 30
of this manual) for recommended
heat
settings
for your welding job. Position D on
the Voltage
Selector
produces the rated out-
put of 85 amps.
WIRE SPEED
CONTROL
- The wire speed
control adjusts the speed at which the wire is
fed out of the welding gun. The wire speed
needs to be closely matched (tuned-in) to
the rate at which it is being melted off. Some
things that affect wire speed selection are
the type and diameter of the wire being
used, the heat setting selected, and the
welding position to be used.
Note: The wire will feed faster without an
arc. When an arc is being drawn, the wire
speed will slow down.
LEARNING
TO WELD
MIG (Metal Inert Gas) welding
is the process
of uniting metallic parts by heating and
/O
allowing the metals to flow together
through
the use of an electrical
arc. The electrical
arc
is created
between
a continuous
consumable
wire electrode
(the welding
wire) and the
work piece. An inert shielding
gas is used to
protect the weld puddle from contamination
and enhance
the welding
capabilities
of the
electrical
arc.
Whether you have welded before or not, it is
important that you become familiar with your
new welder, its controls, and the results
achieved at different settings. We strongly
recommend
that you practice with your new
welder on scrap metal trying different heat
settings,
base metal thicknesses,
and welding
positions for each type and size of wire you
will be using. By doing this you will gain a feel
for how changes in these welding variables
affect the weld.
Of course, if you have not welded
before,
you will need to develop welding
skills and
techniques
as well.
The self-taught
welder
learns through
a
process
of trial and error. The best way to
teach yourself
how to weld is with short peri-
ods of practice
at regular intervals. All prac-
tice welds should be done on scrap metal
that can be discarded.
Do not attempt to
make any repairs on valuable
equipment
until you have satisfied
yourself
that your
practice welds are of good appearance
and
free of slag or gas inclusions.
What you fail
to learn through
practice will be learned
through
mistakes
and re-welds
later on.
HOLDING
THE
GUN
The best way to hold the welding gun is the
way that feels most comfortable
to you.
While practicing
to use your new welder,
experiment
holding the gun in different
posi-
tions until you find the one that seems to
work best for you. Refer to WELDING
POSI-
TIONS-
p.18)
Position
the Gun to the Work Piece
There are two angles of the gun nozzle in
relation to the work piece that must be con-
sidered when welding.
1. Angle A (Figure 9) can be varied, but in
most cases the optimum
angle will be 60