DESCRIPTION
Your new MIG (Metal Inert Gas) wire feed
welder is designed for maintenance
and
sheet metal fabrication.
The welder consists
of a single-phase
power transformer,
stabilizer, rectifier, and a unique built-in
control/feeder.
Now you can weld sheet metal from 24
gauge up to 3/16 inch thick with a single
pass. You can weld thicker steel with
beveling and multiple pass techniques. Table
1 lists your MIG welder specifications.
Table 1. Welder
Specifications
Primary
(input) volts 120 Vac
Primary
(input) Amps 13
Phase Single
Frequency
60Hz
Secondary
(output)
volts 21
Secondary
(UL output) amps 85
Open Circuit Volts (Max.) 30 Vdc
Duty Cycle Rating 40%
MIG welders equipped
with gas are capable
of welding
with 0.024.(_0:6mm)
and 0.030
(0.8mm)
solid steel wire on dc reverse
polarity and with 0.030 (0.8mm)
self-shielding
flux-core
wire on dc straight
polarity. Larger, 0.035 inch (0.9mm)
diameter
solid steel wire, on dc reverse
polarity may
also be used on this welder.
The use of
larger diameter
wire makes welding
difficult
and the results cannot
be guaranteed.
Use of
larger than .035 diameter
wire is not
recommended.
WELDER OPERATING
CHARACTERISTICS
DUTY CYCLE
The duty cycle rating of a welder defines
how long the operator
can weld and how
long the welder
must be rested and cooled.
Duty cycle is expressed
as a percentage
of
10 minutes
and represents
the maximum
welding time allowed.
The balance of the
10-minute
cycle is required
for cooling.
Your new welder
has a duty cycle rating of
40% at the rated output. This means that you
can weld for four (4) minutes
out of 10 with
the remaining
six (6) minutes
required for
cooling.
(See Table 2).
Table 2. Duty Cycle Ratings
Duty
Maximum
Required
Cycle
Welding
Resting
Rating
Time
Time
20%
2 minutes
8 minutes
60%
6 minutes
4 minutes
80%
8 minutes
2 minutes
100%
10 minutes
0 minutes
INTERNAL THERMAL
PROTECTION
CAUTION
Do not constantly
exceed the duty cycle or
damage to the welder can result. If you
exceed the duty cycle of the welder, an
internal thermal
protector will open, shutting
off all welder functions except the cooling
fan. If this happens, DO NOT SHUT OFF
THE WELDER.
Leave the welder turned on
with the fan running.
After cooling, the
thermal
protector will automatically
reset and
the welder
will function normally again.
However you should wait at least ten
minutes after the thermal
protector opens
before resuming
welding.
You must do this
even if the thermal
protector resets itself
before the ten minutes is up or you may
experience
less than specified duty cycle
performance.
If you find that the welder will not weld for
two minutes
without stopping,
reduce the
wire speed slightly and tune in the welder
at
the lowest wire speed setting that still
produces
a smooth arc. Welding
with the
wire speed set too high causes excessive
current
draw and shortens
the duty cycle.
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