Select the wire diameter, heat setting, and
tune in the wire speed as if you were
welding the same thickness material with
a continuous bead.
3. The LAP SPOT METHOD
directs the
welding arc to penetrate
the bottom and
top pieces, at the same time, right along
each side of the lap joint seam.
Select the wire diameter, heat setting, and
tune in the wire speed as if you were
welding the same thickness material with
a co_tinuous bead.
SPOT WELDING
INSTRUCTIONS
1. Select the wire diameter
and heat setting
recommended
above for the method
of
spot welding you intend to use.
2. Tune in the wire speed as if you were
going to make a continuous
weld.
3. Hold the nozzle piece completely
perpendicular
to and about 1/4 inch off
the work piece.
4. Pull the trigger on the gun and release it
when it appears
that the desired
penetra-
tion has been achieved.
5. Make practice
spot welds on scrap metal,
varying the length of time you hold the
trigger,
until a desired spot weld is made.
6. Make spot welds on the actual work piece
at desired
locations.
This welder has been engineered
to give
many years of trouble-free
service providing
that a few very simple steps are taken to
properly
maintain
it.
1.
Keep the wire drive compartment
lid
closed at all times unless the wire needs
to be changed
or the drive tension needs
adjusting.
2.
Keep all consumables
(contact tips, noz-
zles, and gun liner) clean and replace
when nec_essary. See CONSUMABLE
MAINTEI_ANCE
and TROUBLESHOOT-
ING later in this section for detailed
information.
3.
Replace power cord, ground cable,
ground clamp, or gun assembly
when
damaged
or worn.
4.
Periodically
clean dust, dirt, grease,
etc.
from your welder. Every six months, or as
necessary,
remove
the side panels from
the welder and air-blow any dust and dirt
that may have accumulated
inside the
welder.
I
f]WARNING
Electric
shock can kill! To reduce the risk
of electric shock, always unplug the welder
from its ac power source before removing
side panels.
CONSUMABLE
MAINTENANCE
IT IS VERY IMPORTANT
TO MAINTAIN
THE
CONSUMABLES
TO AVOID THE NEED
FOR PREMATURE
REPLACEMENT
OF
THE GUN ASSEMBLY.
The GUN LINER is intended
to provide an
unrestricted
path for the welding wire to flow
through
the gun assembly.
Over time the
liner will accumulate
dust, dirt, and other
debris. Replacement
is necessary
when
these accumulations
begin to restrict the free
flow of wire through the gun assembly.
MAINTAINING
THE CONTACT
TIP
The purpose
of the CONTACT
TIP is to
transfer
welding current to the welding wire
while allowing the wire to pass through
it
smoothly.
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