Tabla De Contenido; Introduction; General Instructions; Preparation - Novoferm TH80 Manual De Montaje, Usuario Y Mantenimiento

Contents
Introduction ...............................................2
General instructions .................................2
EN
1. Preparation .........................................2
2. Fitter installation ................................2
3. Roller shutter door with
indirect drive (chain and pinion) ........2
4. Installation of roll-up system ............2
5. Installation of roller door curtain ......3
6. Installation of end piece
for roller shutters with safety edge ...3
7. Installation of side guides ..................3
8. Lintel seal ...........................................3
9. Locking (special accessory) ...............3
10. Installation of cover box .....................3
11. Electrical connection..........................3
12. Troubleshooting ..................................4
13. Safety regulations ..............................4
14. Maintenance and operating
instructions ........................................4
Handover Checklist ...................................6
Declaration of Performance .....................7
Performed inspections .............................8
Image section ................................. 18 - 25
Information on Novoferm products is also
available on our website
www.novoferm.co.uk
2

Introduction

Every roller shutter is a complex structure
which consists of many individual parts that
interlock seamlessly. This is true for high-
speed shutter doors as well as the more
transparent link grille shutters.
The more precisely such a high-quality
product is installed and the more profes-
sionally it is operated and maintained, the
better it will perform in everyday use. These
assembly, operating and maintenance
instructions are intended to ensure optimal
performance of this Novoferm product.

General instructions

The roller shutters are rated for a maxi-
mum wind pressure of 500 N/m² (wind force
10) and 30 000 cycles.
Warning
The installation, repair, maintenance
and disassembly of this door must be
carried out by a qualified expert (as per
ASR A1.7 or EN 12635).
+ WARNING +++ WARNING +++ WARNING +
Before proceeding with installation work,
please read the installation manual and
other specific descriptions (e.g. door drive,
anti run-off device) thoroughly and observe
the corresponding drawings and instruc-
tions.
Welding work must only be carried out by
persons with a valid welder's certificate as
per EN 287-1.
Changes to the parts or arrangements
which do not conform to the design are not
allowed. If necessary, the manufacturer's
approval must be obtained.
Proper installation is to be documented on
handing the systems over to the customer.
Dismantling must take place in reverse
order to the assembly instructions. When
replacing drives or bearings, the roller
curtain has to be lowered completely and
the top roller secured.
Warning
Dismantling this door may only be
performed by a qualified professional.
(Qualified Person according to EN12635).
+ WARNING +++ WARNING +++ WARNING +
Please keep these assembly, operating and maintenance instructions as long as you use the product!
Assembly Instruction
1

Preparation

Before starting installation work, always
check that the scope of delivery is complete!
Later complaints for damaged or missing
parts cannot be taken into consideration.
Caution:
The surface of roller shutter is very sensitive.
To avoid damage of roller shutter when
mounting on site please notice:
Don't lay out roller shutter on uneven
ground.
Image 1, image section page 42
2

Fitter installation

2.1 Check the local conditions (e.g.
dimensions of the opening) according to the
drawing supplied.
2.2 Check the dimensions of the roller
door curtain and the top roller according to
the parts list.
2.3 Arrange and install the drive side
and the consoles as shown on the drawing
supplied.
Image 2.1, image section page 42
Mount the top roller, drive and pedestal
bearing.
Caution:
Secure motor and pedestal bearing to
prevent them slipping out when lifting!
Image 2.2, image section page 43
3 Roller shutter door with indirect drive
(chain and pinion) (option)
Proceed with fitter installation as described
in chapter 2.
Slide pedestal bearing and anti run-off
device onto the shaft end of the top roller,
secure from sliding off, lift the whole
assembly onto the ready mounted consoles
and screw the bearings with threaded
plates.
Measure and mount the drive consoles.
Fasten drive to console as intended and
align in position.
Caution:
Drive and shaft pinions must be precisely in
line. Pipe shaft must turn freely in both
directions (do not let the anti run-off device
engage, turn shaft slowly).
Position chain, grease it and tighten. Lock
tightening screws and mount chain guard.
Turn top roller until the curtain fixing points
are easily accessible on the lintel side.
4 Installation of roll-up system (option)
The drive base and the pedestal bearing
are screwed onto the roll-up brackets.
Note that the threaded holes on the roll-up
brackets are arranged asymmetrically with
the shorter distance pointing towards the
lintel (axle center set back by 125 mm from
the front). The dimensions of each design
drawing must be observed.
To ensure proper function, the wall brackets