Assembly Instruction; Installation Of Roller Door Curtain; Installation Of End Piece For Roller Shutters With Safety Edge; Installation Of Side Guides - Novoferm TH80 Manual De Montaje, Usuario Y Mantenimiento

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Assembly Instruction

must be installed exactly at a right angle to
the wall! After placing the tube axle, make
sure that it can be moved parallel to the
lintel smoothly. If necessary, the angle of the
wall brackets must be adjusted.
Secure the roll-up brackets against falling
out using an M12 set screw at the rear end
of the Halfen rail.
Image 4, image section page 44
5

Installation of roller door curtain

Please mount the roller door curtain out of
the package.
Image 5.1, image section page 44
(1) Exterior
(2) Water drain
(3) Inside
Image 5.2, image section page 44
(A) Normal roller
(B) Outside roller as backward roller
(1) Exterior
(2) Inside
Fasten the roller door curtain to the top
roller.
Image 2.2, image section page 43
6
Installation of end piece for
roller shutters with safety edge
Slide the safety edge end piece onto the
bottom beam before installing the guide rail
(1) and secure it with screws (2).
Image 6, image section page 44
7

Installation of side guides

Fasten the side guides according to image or
enclosed drawing.
Image 7.1, image section page 45
Arrangement of the side guides
Image 7.2, image section page 45
(1) Bore screw
(2) Bracket
(F) Side guide 80 x 100
No. of brackets per guide rail
Door
width
w x h
(m)
2 x 2
3
3
3
2 x 3
4
4
4
2 x 4
5
5
5
2 x 5
6
6
6
2 x 6
7
7
7
2 x 6,5
7
7
7
3 x 2
3
3
3
3 x 3
4
4
4
3 x 4
5
5
6
3 x 5
6
6
7
3 x 6
7
7
8
3 x 6,5
7
7
9
Please keep these assembly, operating and maintenance instructions as long as you use the product!
No. of brackets per guide rail
Door
width
w x h
(m)
4 x 2
3
4 x 3
4
4 x 4
5
4 x 5
6
4 x 6
7
4 x 6,5
8
5 x 2
4
5 x 3
5
5 x 4
6
5 x 5
7
5 x 6
8
5 x 6,5
9
6 x 2
4
6 x 3
6
6 x 4
7
6 x 5
9
6 x 6
10
6 x 6,5
11
8

Lintel seal

8.1 Lintel seal for TH100
(inner width to max. 5000 mm):
Disengage girder profile (1) as per detail "A".
Secure rubber seal (2) on the girder profile
(1) to prevent it sliding by mounting the riv-
ets (3). Clearance to the edge approx. 10
mm.
Image 8.1, image section page 46
8.2 Lintel seal for TH100
(inner width from 5001 mm) and for V80:
Apply the brushes gently to the curtain with
the door closed.
Note
Brush seals can leave scraping marks
on the curtain!
++ NOTE +++ NOTE +++ NOTE +++ NOTE ++
Image 8.2, image section page 46
(1) Joint holding anyle
(2) Fit lintel seal between roller rails
8.3 Lintel seal for TH80:
3
3
4
4
The integrated rubber lip defines the
5
5
position of the lintel blanking plate after the
roller door curtain has been lowered.
6
6
7
7
7
7
Correct position of the rubber lip with the
roller door curtain wound up.
3
3
4
4
Image 8.3.1, image section page 47
5
5
6
6
7
7
7
7
9
9.1 Mechanical locking with limit switch
for TH100 and V80:
Weld flashing (1) into guide rail. Weld limit
switch unit (2) to guide rail and shorten rods
(3) accordingly (fig. 4.0). Adjust the roller
3
4
3
3
lever (4) of the limit switch during installation
4
6
4
4
so that it switches at the settings "open" and
5
8
5
5
"closed".
6
9
6
6
Weld flashing (5) into guide rail. Weld limit
7
11
7
7
switch unit (6) to guide rail and shorten rods
8
12
8
8
(7) accordingly (gap in open state 7 mm).
4
5
4
4
5
7
5
5
6
9
6
6
7
11
7
7
8
14
8
8
9.2 Locking with limit switch for TH80:
9
15
9
9
Fastening the limit switch angle.
4
6
4
4
6
8
6
6
7
11
7
7
9
14
9
9
9.3 Adjust the roller lever of the limit
10
16
10
10
switch during installation so that it switches
11
18
11
11
at the settings "open" and "closed".
Note:
For electrical locking see separate instruc-
tions!
10
10.1 Measure box parts and transfer
dimensions from the drawing for the instal-
lation of the side parts on the building.
10.2 Use dowels to attach side parts (1a and
1b) to the lintel. At box with sheet steel joint,
install intermediate bracket (2) aligned to
the side parts at the joint.
10.3 If necessary, use sealing tape on the
support edges of the side parts to mask the
intermediate bracket.
10.4 Clamp together cover sheet front part
(3) with side parts (intermediate bracket),
drill holes and use self-tapping screws to
screw the parts together.
10.5 Use dowels to attach the cover sheet
top (4) to the lintel and drill through it, the
side parts and the cover sheet front and
screw the parts together. Make sure that the
sheets do not sag.
11
The electrical connection must only be
performed by a qualified electrician!
Connections and settings as follows
(it is vitally important that the specific
instructions issued by the drive manu-
facturer are observed!):
11.1 The builder must connect the CEE-
form socket for right-hand rotation (do
not connect up any other devices at the
moment!). Connect up the mains plug.

Locking (special accessory)

Image 9.1, image section page 48
(A) Drive side
(B) Bearing side
Image 9.2, image section page 48
(A) Drive side
Image 9.3, image section page 48
(A) Drive side

Installation of cover box

(roller shutter installation
must be complete)
Image 10, image section page 49
(A) Cover plate width

Electrical connection

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