STEP 4
Rough-in (stand-alone installation)
1)
Position the pump unit a minimum of 1/8" (3 mm) from the
wall with the inlet facing forward. Attach the bellows to
the inlet using the worm drive clamp provided.
2)
Place the toilet in front of pump unit aligning the discharge
of the toilet with the inlet of the pump unit. Make sure
that the bellows will bridge the gap adequately for final
installation. The toilet tank should be a minimum of 1/2"
(13 mm) from the wall.
14-3/8"
(365 mm)
31-1/2"
(800 mm)
20" (508 mm)
STEP 5
Rough-in (behind-the-wall installation)
1)
Installing the grinder unit behind a wall will require an
extension kit (P/N 10-2123) sold separately.
2)
Place the toilet assembly a minimum of 1/2" (13 mm) from
the wall and mark the closet bolt locations on the floor.
3)
Measure the appropriate length of 3-1/2" (DN95) Schedule
40 PVC pipe provided with the extension kit and cut it to
length. See sketch at right.
4)
Set toilet aside.
Toilet assembly is top heavy. Take special
CAUTION
precautions to ensure that toilet does not tip over and break.
© Copyright 2019 Zoeller
3)
Lightly mark the locations of the pump unit, toilet and
closet bolt locations on the floor. Lightly mark the wall
with the height of the pump unit and the bottom and
sides of the toilet tank to ensure against interference
from pipe runs later.
4)
Remove the toilet from the pump unit and set it aside.
17-1/2"
(445 mm)
SK2592
Co. All rights reserved.
®
8
STEP 6
1)
Cut and dry-fit the pipe and fittings as required for 1" (DN25)
diameter discharge pipe (may be reduced to 3/4" [DN20]
diameter if codes permit).
2)
While dry-fitting the discharge pipe, position and mark
the location of the pump unit discharge fitting.
3)
Cut and dry-fit 1-1/2" (DN40) vent pipe as required to
ensure that the vent pipe does not interfere with other
components. Make the connection to the pump unit with
the provided street elbow. A 2" x 1" (DN50 x DN25) 90°
discharge fitting and a 1-1/2" (DN40) street elbow vent
fitting have been provided for space constraints in a stand
alone configuration. However, these are not required for a
built-in installation. It will reduce Total Dynamic Head on
the system and simplify assembly on a built-in installation
to utilize straight pipe. For the discharge pipe, use a 2"
(DN50) straight coupling and reduce it down to 1" (DN25).
Proper venting is required for the toilet to flush. Do
CAUTION
not use a mechanical type vent.
SK2590
SK2634
Piping
4)
Temporarily set the toilet in place to check that there is no
piping interference. Remove the toilet and set it aside.
5)
Clean, prime and solvent weld the discharge piping and
pump unit discharge fitting.
When applying solvent weld to discharge fitting,
CAUTION
ensure that none gets into the check valve assembly.
Pay close attention to the proper alignment of the
discharge fitting previously marked above.
6)
Clean and solvent weld vent piping as required for proper
venting.
Note: Adding other bathroom fixtures - The Qwik Jon
designed to accept additional bathroom fixtures utilizing the two
side inlets. These inlets can be attached via the 2" MPT (outside
diameter) or the 1-1/2" (DN40) slip (inside diameter). These inlets
must have the inner portion drilled out using a 1-3/4" (44 mm) hole
saw. This is to ensure there is no leakage problems from inlets
not in use. When utilizing side inlets, install a check valve on the
incoming line.
2" MPT OUTSIDE
DRILL POINT
SK2589
SK2591
© Copyright 2019 Zoeller
Co. All rights reserved.
®
9
Ultima is
®
1-1/2" (DN40) SLIP INSIDE
SK2586