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3
4
Fig. 77012005000
Apply Loctite 243 to the customizing kit and handlebar mount and the
M10x45 mm screws included in the scope of supply and tighten to 40 Nm
(see photo for position).
Make sure the mounting kit does not turn, hold in place with an open end
wrench (wrench size 20) if necessary.
When using the mount 77012005144
Screw the steering damper together with the mounting kit. Tighten the M8x25
mm AH screws a little bit.
2
Note: the handlebar mount can be mounted in 3 positions: in the front hole
position, in both handlebar mount positions and in the rear hole position with
the handlebar mount turned towards the front.
min. 0,5 mm
Position the customizing kit with the steering damper on the triple clamp so
that the steering damper lever is connected to the dolly bolt. The bolt (1)
should now protrude at least 0.5 mm beyond the lever (2) (see photo). If
necessary, reposition the threaded pin in the dolly.
Apply Loctite 243 to the 77012005144 customizing kit and 37 mm handlebar
mount (standard handlebar mount) as well as the thread of the M10x50 mm screws
included in the scope of supply and tighten to 40 Nm (see photo). Apply
Loctite 243 to the M8x25 mm AH steering head screws and tighten to 20
Nm. Make sure the lever on the steering damper is connected to the bolt on
the steering head kit.
When using the mount 77012005444
Screw the included distance bushings 12x6.2x15 (3) in place between the
triple clamp and the bracket for the start number plate using hex flange
bolts M6x30 (4).
Note to motocross models:
The brake line may be too short in certain motocross models for 42, 46 or 47 mm
handlebar mounts that are higher than the standard handlebar mount (37
mm) (see note under Final Assembly below).
When using the mount 77012005544
Screw the steering damper together with the mounting kit. Tighten the M8x25
mm AH screws a little bit.
Note: mount the customizing kit in the two front hole positions on the factory
triple clamp (see photo). This position is precisely aligned on the steering
axle and center axle of the steering damper (see photo).
Apply Loctite 243 to the 77012005544 customizing kit and 37 mm handlebar
mount (standard handlebar mount) as well as the thread of the M10x60 mm screws
included in the scope of supply and screw together, tightening to 40 Nm.
Apply Loctite 243 to the thread of the M8x25 mm AH screws and tighten to
20 Nm.
Note to SXS.06.450.450 & SXS.08.450.460 or 20mm factory triple
clamp:
Only drive with a 19 mm offset.
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