Assembly Instructions - Woods DS8.30E Manual Del Operador

DEALER SET-UP INSTRUCTIONS
These instructions are for the assembly of the DS8.30E and DS10.40E
mounted and pull-type cutters. Many of the procedures apply to all units. When
an instruction applies to a specific unit, the section heading will indicate which
unit. Assembly of options may not apply to all units.
Assembly of this cutter is the responsibility of the Woods dealer. It should be
delivered to the owner completely assembled, lubricated, and adjusted for
normal cutting conditions.
The cutter is shipped partially assembled. Assembly will be easier if aligned
and loosely assembled before tightening hardware. Recommended torque
values for hardware are located in the Bolt Torque Chart, page 49.
Select a suitable working area. A smooth hard surface, such as concrete, will
make assembly much quicker. Open parts boxes and lay out parts and hard-
ware to make location easy. Refer to illustrations, accompanying text, parts lists
and exploded view drawings.
Complete check lists on page 32 when you have completed the assembly.
ASSEMBLE - DS8.30E & DS10.40E PULL-TYPE CUTTER
Refer to Figure 34.
Place jackstands under cutter to raise it off the ground to provide clearance
when assembling cutter. See "BLOCKING METHOD" on page 15 for jackstand
placement.
Install Rear Tailwheel
1.
Attach tailwheel (6) to the rear of the cutter using cap screws (34) and
lock nuts (35).
2.
Attach wheel hubs to tailwheel (6) using cap screws (27) and flanged lock
nuts (29). Wheel hubs should be positioned to the outside of the cutter.
3.
Attach tires to wheel hubs using five lug nuts (supplied with hub). Install
the flat side of the nut toward the rim for laminated, severe duty Ag, and
airplane tires. Torque to 102 N-m (75 lbs-ft).
NOTE:
Install the chamfered side of the nut toward the inside for steel
rims for pneumatic tires.
Install Tongue
1.
Remove lower hitch pins (2) and klik pins (4) from mast plates.
2.
Align tongue assembly (1) between mast plates and reinstall lower hitch
pins (2). Use sleeve (3) between tongue pivot and outer mast plate on
DS8.30E. Secure with klik pins (4).
Install Attitude Rod
1.
Slide attitude rod (5) under left spindle coupler and through pivot block on
the tailwheel.
29 Assembly

ASSEMBLY INSTRUCTIONS

2.
3.
4.
Install Hydraulic Cylinder and Hose
1.
2.
3.
4.
5.
6.
7.
Install H-Frame and CV Driveline
DS8.30E
1.
2.
DS10.40E
1.
2.
3.
4.
5.
6.
7.
Loosely install washer (32) and two hex nuts (33) to rear of attitude rod.
Attach front of attitude rod to the lug on the tongue using clevis pin (25),
washer (32), and cotter pin (26).
Raise front of cutter and install parking jack (14) vertically to tongue.
Attach base end of hydraulic cylinder (15) to lugs on deck using pin (23)
and cotter pins (26).
Extend cylinder rod, place transport lock bracket (16) over cylinder rod
end and between lugs on tailwheel. Secure assembly using pin (24) and
cotter pins (26).
Install vent plug (19) in port on the rod end of the cylinder.
Install adapter (20) and hose assembly (18) to port on base end of
cylinder. Position elbow to point toward front of cutter.
Route hose on top of deck, under left spindle coupler, and through hose
holder on tongue.
Install adapter restricter (21) and hydraulic coupler (22) to end of hose
(18).
Install stroke control kit (17) to cylinder rod. Stroke control kit is used to
set cut height.
Lightly coat splitter gearbox shaft with grease.
Attach clutch end off CV driveline (11) directly to input shaft of gearbox.
Attach H-frame (8) to lugs on front of deck using cap screw (28) and
flanged lock nut (29).
Lightly coat splitter gearbox input shaft with grease.
Remove cap screws and lock nuts from yoke on slip clutch end of
driveline (10). Attach driveline to input shaft of gearbox.
Align driveline bearing carrier between H-frame (8) and secure with cap
screw (28) and flanged lock nut (29).
Remove cap screw and lock nut from rear yoke of CV driveline (11).
Slide rear yoke of CV driveline (11) over shaft of driveline (10). Reinstall
cap screw and lock nut through yoke and groove in rear driveline shaft.
Attach drive shield (9) to bearing carrier using two lock washers (30) and
cap screws (31).
MAN1256 (3/23/2018)