3-6. Weld Output Terminals And Selecting Cable Sizes
Y ARC WELDING can cause Electromagnetic Interference.
To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed
and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving
the welding machine, using shielded cables, using line filters, or shielding the work area.
Weld Output
Terminals
Y Turn off power before
connecting to weld out-
Amperes
put terminals.
Y Do not use worn, dam-
aged, undersized, or
poorly spliced cables.
Electrode
Work
Ref. 803 588-B
Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere
*Select weld cable size for pulsing application at peak amperage value..
3-7. Remote 14 Receptacle Information
Y Turn off power before
connecting to receptacle.
connecting to receptacle
*The remaining sockets are not used.
Total Cable (Copper) Length In Weld Circuit Not Exceeding
100 ft (30 m) Or Less
10 − 60%
60 − 100%
Welding
Duty
Duty
Cycle
Cycle
100
4
4
150
3
3
200
3
2
250
2
1
300
1
1/0
350
1/0
2/0
400
1/0
2/0
500
2/0
3/0
24 VOLTS DC
24 VOLTS DC
A
J
OUTPUT
K
I
CONTACTOR
B
C L N
L N
H
H
M
D
G
A
A
F
F
E
E
REMOTE
OUTPUT
OUTPUT
CONTROL
A/V
AMPERAGE
AMPERAGE
VOLTAGE
Ref. 803 588-B
GND
150 ft
200 ft
250 ft
(45 m)
(60 m)
(70 m)
10 − 100% Duty Cycle
4
3
2
2
1
1/0
1
1/0
2/0
1/0
2/0
3/0
2/0
3/0
4/0
3/0
4/0
2-2/0
3/0
4/0
2-2/0
4/0
2-2/0
2-3/0
Socket*
Socket Information
A
Contactor control 24 volts dc.
B
Contact closure to A completes 24 volts dc
contactor control circuit and enables output.
C
Output to remote control; 0 to +10 volts dc output
to remote control.
D
Remote control/feedback circuit common.
E
0 to +10 volts dc input command signal from
remote control.
F
Current feedback; +1 volt dc per 100 amperes.
H
Voltage feedback; +1 volt dc per 10 volts output.
K
Chassis common.
300 ft
350 ft
400 ft
(90 m)
(105 m)
(120 m)
1
1/0
1/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
2-2/0
2-2/0
2-2/0
2-3/0
2-3/0
2-3/0
2-3/0
2-4/0
2-3/0
2-4/0
2-4/0
2-4/0
3-3/0
3-3/0
S-0007-D
OM-363 Page 13