TruckWrks Hitch Caddy TT100000DS Manual Del Propietário página 6

Installation (Continued) —
Assembly Instructions
Read the assembly instructions and
the user's guide completely before
assembling or operating the Hitch Caddy. Failure to
understand how to assemble or operate the Hitch
Caddy COULD cause personal injury or even death.
1. Insert the block and spring inside the stinger on the main
arm brace, so that the hole in the block, and the coils of
the spring on the other side, are both centered over the
corresponding holes on each side of the stinger.
Block and
Spring
Figure 3 - Insert block and spring
2. Insert the stinger into the vehicle's hitch receiver and line
up the holes on the receiver and stinger.
Always secure the stinger/Hitch
Caddy as close to your vehicle as
possible.
3. Secure the stinger to the receiver with the anti-rattle hitch
pin. First, insert the key into the retainer pin end cap
(see Figure 4) and rotate the key. This will unlock the
anti-rattle hitch pin.
NOTE: To lock the anti-rattle hitch pin, rotate the key in the
opposite direction.
Pull on the retainer pin to disassemble the pin, star
washer, sleeve and end cap (Figure 4). Insert the
retainer pin with star washer so that the pin first goes
through the block, then the spring.
With a 5/8 inch hex wrench, screw the retainer pin in as
far as it will go. Tighten by hand only to 100 ft lbs max.
Star
Washer
Retainer Pin
2" Hitch
Receiver
Figure 4 - Secure the stinger to the receiver with the anti-rattle hitch
pin
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Stinger on
Main Arm
Brace
Block and
Spring
Sleeve
End Cap
From the other side of the hitch receiver, push the sleeve
over the top of the retainer pin, then push the end cap
over the sleeve and the end of the retainer pin. Lock the
end cap in place using the supplied keys.
4. Position the swing arm over the main arm brace so that
both of the holes for the large pin and pivot bolt are
aligned.
Align
holes
Figure 5 - Align holes for swing arm and main arm brace
5. Insert the large pin and secure it in place with the
hairpin clip (see Figure 6).
Hairpin
Clip
Figure 6
6. Insert four of the ¾ inch plastic bushings between the
main arm brace and the swing arm — two above and
two below (Figure 7), so that they are aligned over the
holes for the pivot bolt.
Figure 7 - Insert 4 bushings
Insert the pivot bolt through one ¾ inch washer and then
one ¾ inch plastic bushing and, holding the washer and
bushing in place, slide the pivot bolt through the hole
indicated in Figure 8.
Pivot bolt
Figure 8 - Insert pivot bolt with washer and plastic bushing
— 6 —
Large Pin
Insert 2 Bushings
Insert 2 Bushings
Washer
Plastic bushing