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BOXER - FOODBOXER
TÜV NORD Italia
S.r.l.
E
INSTRUCCIONES DE USO Y MANTENIMIENTO
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
COD. BOXER - 2016
INDUSTRIAL PUMPS - BOMBAS PARA LA INDUSTRIA
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
to 94/9/EG 8. b II stored
Dossier according
FDA
compliant
www.debem.it
Publicidad
Tabla de contenido
Manuales relacionados para Debem BOXER Serie
Resumen de contenidos para Debem BOXER Serie
- Página 1 BOXER - FOODBOXER TÜV NORD Italia S.r.l. Dossier according compliant to 94/9/EG 8. b II stored INSTRUCCIONES DE USO Y MANTENIMIENTO INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it COD. BOXER - 2016...
- Página 2 Debem SRL 2016 Los derechos de traducción, reproducción y adap- tación total o parcial con cualquier medio están prohibidos en todos los países. Debem SRL 2016 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.
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Página 3: Tabla De Contenido
B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM info@debem.it... -
Página 4: Carta De Entrega
Any residual risk that may occur during these op- cause damage to health or injuries. erations is highlighted by special symbols embedded in the text. Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it... -
Página 5: Identificación De La Bomba
II 3/3 GD c IIB T135°C Identification code * on the plate against the “TYPE” heading specifies the composition and the materials used to build the pump. This data will help ascertain whether the pump is suitable STANDARD for the product to be pumped. info@debem.it... -
Página 6: Markings And General Information
The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it... -
Página 7: Código De Identificación
info@debem.it... -
Página 8: Descripción De La Bomba
TEMPERATURE FACTOR FLUID maximum allowed fluid processing temperature from being CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 95°C www.debem.it... - Página 9 ATENCIÓN: para fluidos alimentarios que no re- do en el Capítulo “CARACTERÍSTICAS TÉCNICAS” quieran una certificación específica, se aconseja se considera uso indebido, y la casa Debem lo prohíbe. utilizar bombas de la serie FOODBOXER conforme a las normativas FDA.
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Página 10: Características Técnicas
- the fluid’s viscosity and specific weight; - the length and diameter of the suction pipe. B15 - MICROBOXER - MINIBOXER B50 - B80 - B81 - B100 - B150 B251 - B502 - B522 - B503 www.debem.it... - Página 11 BOXER B251 Inox/FOODBOXER 251 1 1/2” BOXER B502 plástico/ Plastic 2” BOXER 522 plástico/Plastic 2” BOXER B502 Inox/FOODBOXER 502 2” BOXER B502 Alu 2” 12,5 182,5 BOXER B503 plástico/ Plastic 3” BOXER 503 Alu 3” BOXER 503 Inox/FOODBOXER 503 3” info@debem.it...
- Página 12 www.debem.it...
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Página 13: Modalidades De Garantía
Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence info@debem.it... -
Página 14: Prescripciones De Seguridad
F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it... - Página 15 WARNING: the pump must not be used with fluids circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible fluids. info@debem.it...
- Página 16 WARNING: ascertain that the flid at the delivery materials that are not specifically resistant to side does not contain gas. Therwise stop the pump chemical products. If the diaphragm should break, replace immediately. these elements completely if they have come into contact with the product. www.debem.it...
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Página 17: Transporte Y Colocación
Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. info@debem.it... - Página 18 - viscosity and specific weight of the fluid; poin-ting upwards. - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case www.debem.it...
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Página 19: Conexión Del Circuito De Producto
Pump made from PP = PP fitting 3. In the event of a vertical delivery higher than 5 meters, we Stainless steel pump = stainless steel fitting. advise to use a check valve to prevent the fluid from returning into the pump. info@debem.it... - Página 20 Also check that any excess PTFE tape and excessive 5. Secure the hoses using the relevant clamps. clamping pressure does not place stress on the manifold www.debem.it...
- Página 21 (couplings, elbows, valves, filters, etc.) which could compromise the pump suction performance and cause the premature breakage to the membrane. The pump must be info@debem.it...
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Página 22: Conexión Neumática
REMARK: to measure the actual air pressure, install a WARNING: do not remove RESET for any reason pressure gauge on the air connection of the pump and and/or do not con-nect the air supply to the RESET check the value while the pump is running. channel. www.debem.it... - Página 23 WARNING: Most snap-on fittings cause pressure REMARK: to feed more than one pump with the same drops. air control device, please ask our engineers. NO OLIO NO OIL min 2 bar max 7 bar info@debem.it...
- Página 24 PVDF, o los 65ºC en bombas clase T4 de polipropileno (PP). de la bomba, se debe instalar el dispositivo CUENTAGOLPES DEBEM, como se explica en el Capítulo PIEZAS DE RECAMBIO. 5. In the event that the pump stalls, whatever may have caused...
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Página 25: Puesta En Servicio
STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump info@debem.it... - Página 26 FOR FURTHER DETAILS. B. choke the air volume (flow rate) by means of the on-off valve mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. www.debem.it...
- Página 27 You must ascertain that the pump has been sized correctly. In case of doubt, please contact DEBEM. WARNING: ascertain that no anomalous noises occur during operation. If so, stop the pump im- mediately.
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Página 28: Mantenimiento Del Circuito De Producto
E. Wait for the pump to cool down for at least fifteen minutes; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equip- ment (face masks, gloves, closed shoes, etc.): DANGER OF BURNING AND EJECTION OF LIQUID UNDER PRESSURE. www.debem.it... -
Página 29: A - Limpieza Y Sustitución De Las Bolas Y Sus Asientos
A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing the fixing elements. info@debem.it... -
Página 30: B - Limpieza Y Sustitución De Las Membranas
0 and with fluid at 18° C have shown DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every www.debem.it... - Página 31 Replacing the diaphragms finishes here. You can now B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the described earlier in reverse order. Tighten the fixing bolts evenly. previous sections. info@debem.it...
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Página 32: Mantenimiento Del Circuito De Aire
REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out 1. Disconnect fluid intake and delivery hoses from pump. the above operations. 2. Disconnect the compressed air supply pipe from the pump. www.debem.it... -
Página 33: A- Sustitución Del Intercambiador Microboxer
Replacement of the pneumatic exchanger of a MICROBOX- ER pump finishes here. You can now reposition the pump WARNING To avoid incorrect reassembly and sub- and reconnect it as described in the previous sections. seguent malfunction of the pump the air exchang- info@debem.it... -
Página 34: B-Sustitución Del Intercambiador Coaxial
Replacement of the coaxial pneumatic exchanger finishes towards the resetting duct. here. You can now reposition the pump and reconnect it as described in the previous sections. B6.1 www.debem.it... -
Página 35: Detección De Averías
WARNING: For more serious problems, we strongly thorised skilled maintenance engineers. In event of abnormal oraccomend that you contact the DEBEM SERVICE behaviour and in orer to fix faults, please refer to the following DEPARTMENT; our engineers will provide you as- sistance as quickly as possible. - Página 36 Controlar que todos los dispositivos de control de aire tengan caudal suficiente. ATENCIÓN: En un 90%, los casos de ahogo dependen de los enchufes rápidos. www.debem.it...
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Página 37: Puesta Fuera De Servicio
5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. info@debem.it... -
Página 38: Edesguace Y Demolición
Al hacer el pedido de las piezas de recambio, se debe mencionar lo siguiente: Matrícula Pieza Tipo de bomba Página Cantidad SPARE PARTS Here is a list of spare parts for the BOXER PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity www.debem.it... -
Página 39: Esquema De Montaje Kit Alimentación De Aire
2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. Regulación del aire kit de regulación Air adjustment adjustment kit info@debem.it... -
Página 40: Eesquema De Montaje Kit Cuentagolpes
ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. 3. Fit the pressure switch using a suitable fitting. www.debem.it... - Página 41 Anillo de parada Stop Ring Guarnic. asiento bola O-Ring Intercambiador neumático Pneumatic Exchanger Tornillo Screw Tapa descarga de aire Air Exhaust Cover Tuerca Bolt Tornillos para colector Manifold Screw Tornillo del cuerpo de la bomba Pump Casing Screw Arandela Flat Washer info@debem.it...
- Página 42 Tapa descarga de aire Ait exhaust cover Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Bobina Shuttle Guarnic. tapa bobina Shuttle plug gasket Tapa bobina Shuttle plug Casquillo de accionamiento Control bushing www.debem.it...
- Página 43 Tapa descarga de aire Ait exhaust cover Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Bobina Shuttle Guarnic. tapa bobina Shuttle plug gasket Tapa bobina Shuttle plug Casquillo de accionamiento Control bushing info@debem.it...
- Página 44 Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Bobina Shuttle Guarnic. tapa bobina Shuttle plug gasket Tapa bobina Shuttle plug Casquillo de accionamiento Control bushing www.debem.it...
- Página 45 Tapa descarga de aire Ait exhaust cover Tuerca con brida Flanged nud Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Arandela Washer O-ring O-ring Arandela Washer O-ring O-ring Tapa de polietileno Polyetylene cup info@debem.it...
- Página 46 Tapa descarga de aire Air exhaust cover Tuerca con brida Flanged nud Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
- Página 47 Air exhaust lid screw Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup info@debem.it...
- Página 48 Air exhaust lid screw Separador Spacer Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Housing ump O-ring tapas colector silicona Collector O-ring Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
- Página 49 Air exhaust lid screw Separador Spacer Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup info@debem.it...
- Página 50 Air exhaust lid screw Separador Spacer Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
- Página 51 Air exhaust lid screw Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Tapa de polietileno Polyetylene cup info@debem.it...
- Página 52 Air exhaust lid screw Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
- Página 53 Rejilla del silenciador Silencer screen Tuerca con brida Flanged nut Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Tapa de polietileno Polyetylene cup info@debem.it...
- Página 54 Silencer screw Rejilla del silenciador Silencer screen Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Tapa de polietileno Polyetylene cup www.debem.it...
- Página 55 Separador Spacer Rejilla del silenciador Silencer screen Tuerca con brida Flanged nut Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Tapa de polietileno Polyetylene cup info@debem.it...
- Página 56 Spacer Rejilla del silenciador Silencer screen Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Tapa de polietileno Polyetylene cup www.debem.it...
- Página 57 Tornillo silenciador Silencer screw Separador Spacer Rejilla del silenciador Silencer screen Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Pata Feet Tornillo de la pata Feet-screw info@debem.it...
- Página 58 Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Tuerca con brida para central flanged nut for central Clavija www.debem.it...
- Página 59 Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arendela Washer Tuerca con brida para central flanged nut for central Clavija info@debem.it...
- Página 60 Exchanger Separador Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Soporte support Tornillo Screw Tuerca con brida para central flanged nut for central Clavija www.debem.it...
- Página 61 Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arandela Belleville Belleville washer Tornillo Screw Tuerca con brida para central flanged nut for central Clavija Adaptador etiqueta Adapter label info@debem.it...
- Página 62 Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Tuerca con brida para central flanged nut for central Clavija www.debem.it...
- Página 63 Intercambiador Exchanger Separador Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arandela Belleville Belleville washer Clavija Tornillo Screw Adaptador etiqueta Adapter label info@debem.it...
- Página 64 Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arandela Belleville Belleville washer Pata Feet Tornillo de la pata Feet-screw Tuerca Bolt Clavija Tornillo Screw Adaptador etiqueta Adapter label www.debem.it...
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Página 65: Centros De Asistencia/Assistance Centers
DISTRIBUIDORES/RESELLERS: CENTROS DE ASISTENCIA/ASSISTANCE CENTERS: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it info@debem.it...