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O R I G I N A L I N S T R U C T I O N
4. PUTTING INTO SERVICE
4.1 AIR SUPPLY
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators
and automatic oiling/filtering systems on the main air supply. To ensure maximum tool life and minimum tool maintenance
they should be fitted within 3 metres of the tool (see diagram below).
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced
in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and
should be armoured where operating conditions may result in hoses being damaged. All air supply hoses MUST have a
minimum bore diameter of 6.4 millimetres or 1/4 inch.
Follow the steps below when connecting the tool to the intensifier and main air supply:
•
Push the end of the large hydraulic hose from the tool into the quick release connector on the end of the intensifier.
•
On the front face of the intensifier (Refer to page 15):
•
Push the blue pneumatic (4mm OD) line into the reducer fitting which is located in the left hand bulkhead
connector.
•
Push the black pneumatic (4mm OD) line into the plastic collet of the right hand bulkhead connector.
•
On the front face of the control box (Refer to page 15):
•
Push the silver pneumatic (3mm OD) line into the reducer labelled 'Cursor' on the front face of the control box - LH
side.
•
Push the green pneumatic (4mm OD) line into the reducer labelled 'Tail Jaws' on the front face of the control box -
middle.
•
Push the white pneumatic (4mm OD) line into the reducer labelled 'Signal' on the front face of the control box - RH
side.
•
Fit a pneumatic hose between the male connector at the rear of the intensifier and main air supply.
AIR LUBRICATION
PERMISSABLE
E N G L I S H
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