BriskHeat BH-610 Manual De Instrucciones página 2

1 Safety information
Before putting the unit into operation, the safety information, the instructions for installation
and the operating manual that is supplied with the unit must be read and observed.
Please read the safety information carefully and comply with the items stated. This is a matter of safety
for personnel and equipment. The unit is predominantly designed as a temperature controller for
electrical heating systems. Improper application, installation, configuration or operation of a system or
that which goes against the machine's intended purpose may cause severe personal injuries and
extensive property damage!
Important: This unit is not a safety temperature limiter according to DIN EN 60730-1
The unit must not be installed in potentially explosive atmospheres. If a process function originating
from an explosion-risk area is to be processed by the unit installed outside the explosion-risk area, all
supply lines of the unit leading into the explosion-risk area must be guided via safety barriers!
The prerequisite for error-free and safe operation of the unit is its careful transport and storage, as
well as correct assembly and installation. This device may only be installed, configured, parameter-
ized and commissioned by qualified persons who are familiar with installation, commissioning and
maintenance of comparable devices and with the system in which the device will be applied and who
have appropriate knowledge in the field of instrumentation and control. Operating staff of the system
in which the device is to be used must be instructed on operation and control of the unit by qualified
persons.
Please observe and comply with:
• The contents of the present manual for installation and operation of the unit, in particular
the information on installation, taking into operation, any notes in bold print and adjustment of
the device to suit the overall system.
• Any and all safety information attached to the unit
• Any and all relevant safety regulations for installation and operation of electrical systems
• The keeping of this manual in a safe place for future use.
The regulations stated in the present manual are applicable and valid in all EU countries. For use of
the device outside an EU country, the relevant national rules and regulations must be considered.
This device has been produced and tested in accordance with DIN EN 61010 Part 1, "Safety
requirements for electrical equipment for measurement", and has left our company in an error-free
condition in terms of its safety and functionality.
1.1 Place of application of the unit
The unit is designed as a temperature controller for flexible application in electrical heating systems.
The place of operation or installation of the temperature controller must not be close to motors,
transformers, circuit breakers or other inductive loads. It must be shock-free, vibration-free and
positioned on solid ground. The ambient temperature at the place of installation must be between -20°
C and 50°C, with a relative humidity of 90% (noncondensing). Aggressive and corrosive gases and
vapors may damage the unit.
®
© BriskHeat Corporation
BH-510 & BH-610 Operation
Manual
®
. All rights reserved.
3
1.2 Instructions for installation
Please read the installation instructions carefully and comply with all conditions mentioned here during
installation of the unit. In case of non-compliance with the Instructions for installation, faults or malfunc-
tions may occur, or the unit may fail to comply with the required EMC guidelines and the conditions for
CE-conformity will not be fulfilled.
Before connection of the unit and before putting it into operation, please ensure that the operating
voltage and the conditions for the operating voltage required by the unit correspond to the conditions on
site (cf. name plate and technical specifications). If required, take any appropriate measures.
Please make sure that the control and load voltage on site are switched off and secured against acci-
dental reactivation during installation of the device. The electrical connections must be made on the
basis of the connection diagram and the relevant national rules and regulations. The supply lines for the
device must be laid such that they are free from any tensile loads and are not exposed to risks of shear-
ing or crushing under any circumstances.
The mains connection and the connections for the loads must each be provided by suitable cables with
a cross-section of a minimum of 1.5mm².
For sensor lines and signal lines, it is highly recommended to use shielded cables (especially if lines
are long and/or running along potential sources of interference); for thermocouples, shielded compen-
sation lines should be used likewise. Sensor lines and signal lines must be installed such that they are
spatially separated from the load and control lines (high-voltage lines). If signs of incorrect switching
behavior are detected the circuit must be put out of service until remedial action.
For intermediate clamping of compensation lines for thermocouples, no regular terminals may be used,
since this would result in generation of additional thermocouples that may falsify the measuring results.
Connect the shield of the sensor lines and the signal lines with the signal ground as close to the unit as
possible and lay a line with a diameter of minimum 1.5mm² from this point to the PE bus bar along the
shortest possible route.
Any inductive loads activated by the unit, such as contactors, valves, motors, transformers, etc. must be
wired separately and interferences must be prevented using device-specific suppression devices.
For connection on „Line10A Fuse int.", the load circuit is fused against excess current by means of an
internal miniature fuse. For connection on „Line unfused", the load circuit must be protected against
excess current by means of a suitable external fuse. (See Chapter 8, page 9)
The present manual does not contain all notes for regulations, standards, etc. that must be observed
and complied with during working with the unit in connection with systems and plants. Any such regula-
tions, standards, etc. shall be complied with and observed by the operator of the unit with regard to
specific requirements of the respective system or plant.
2 Start-up and adjustment of controller
The unit is delivered with a default setup. This setup mostly will not fit to the application. The controller
has to be set to the application-specific temperature limits and sensor type.
Power-on
Carefully inspect the wiring and connections once again.
Incorrect wiring or connection of the unit may cause severe damage of the unit and the plant. Please
make sure that during initial switch-on of the unit the load voltage of the plant is switched off since the
unit will not yet have been adjusted to the plant and may possibly trigger faults or malfunctions
®
© BriskHeat Corporation
BH-510 & BH-610 Operation
Manual
.
®
. All rights reserved.
4