Installation Instructions - Tuv nord NovoPort Instrucciones De Montaje, De Servicio Y De Mantenimiento

Installation Instructions

Please read these instructions carefully prior to
installation!
Installation should only be carried out by persons
qualified to do so !
Incorrect installation can put the safety of persons
at risk or cause damage to property!
In the case of improper installation, the
manufacturer's warranty becomes void.
Preparations for installation
1. To allow mains connection, a safety socket must
be installed on site - the supplied mains
connecting cable is approx. 1 m long.
2. Check the stability of the door, retighten the
screws and nuts on the door.
3. Check that the door is running smoothly and is
in good working order, lubricate the shafts and
bearings. Check the pretension of the springs
and, if necessary, re-adjust.
4. Dismantle the existing door latches (bolt plate
and catches).
5. For garages without a second entrance, an
emergency release is required (accessory).
6. If a wicket pass door is included, fit the wicket
door contact.
0
Required tools
- Drilling machine with 6 mm masonry drill
- Strong side cutter
- Wrench, sizes 10, 13 and 17mm
- Slotted screwdriver, 3 mm wide
- Phillips screwdriver, size 2 x 100 mm
Supply package
Motor head (1) with coiled cable (3), control unit (2)
with 40 W light bulb and cap E27, lifting arm (5),
door bracket (6), toothed belt, bag of accessories,
hand transmitter incl. alkaline battery, track roller
for iso20 and HL (rear-mounted torsion spring
shaft), track roller for VL (front-mounted torsion
spring shaft), roller block, door handle.
Attention: check the supplied screws and wall
plugs prior to use to ensure that these are suitable
for the structural conditions on site.
1
Choosing the installation side
Choose the installation side in accordance with the
structural conditions on site. The standard
installation side is on the right (as viewed from the
inside) 1a. For special installation cases see
and 27 . Dismantle the top track roller and roller
block on the door (operator side) and fit the
supplied roller block 1b.
Spray the track with silicone to achieve optimum
running qualities.
2
Fitting the toothed belt
The top door track is used for installing the
operator unit. Place the toothed belt with pre-fitted
end clamp into the track (back of toothed belt
shows upwards). Slot end clamp with hook onto
vertical formed piece 2a.
To disengage the drive wheel, actuate the lever 2b.
Feed the toothed belt through the drive wheels of
the motor head as shown in 2c and 2d.
Insert operator with the drive wheels into the top
track 2e.
Push end of toothed belt through the opening in
the end assembly angle 2f.
Retain these installation, operating and maintenance instructions for the full duration of the operator's service life!
3
Fitting the rear toothed belt fastening
Keeping the toothed belt taut, feed it through the
end assembly angle 2f. Slot the sleeve halves onto
the toothed belt, as shown in 3a to 3c. Slot on
knurled nut 3d and tension the toothed belt by
hand-tightening the knurled nut 3e. Take care not
to twist the toothed belt. Any toothed belt still
protruding can be cut off.
4
Inserting the top track roller
Select the top track roller in accordance with the
door type 4a.
Insert track roller into the track 4b, adjust and
screw on in accordance with figure 4c.
5
Fastening the door bracket
Place the door bracket on the designed drill holes
of the top door leaf section and screw down with 3
self-tapping screws 6.3 x 16.
6
Inserting the lifting arm
Place lifting arm on the bolt of the motor head 6a
and secure with clip 6b.
Hold other side of the lifting arm between the door
bracket 6c, insert bolt and secure with clip 6d.
Connect door to operator 6e.
7
Sliding block
Slot sliding block onto the track profile 7a, push
into the rear opening on the motor head and screw
tight with screw 4.2 x 13, 7b.
8
Mains connecting cable
The back of the control unit incorporates a
chamber 8a, where, if required, the excess mains
connecting cable can be stowed 8b.
9
Connecting the coiled cable
The back of the control unit features a cable clamp
9a designed for the coiled cable.
Insert brown wire left (1) and blue wire (2) right into
the clamp 9b. Afterwards, feed the cable through
the labyrinth 9c.
10
Fastening the control unit
Install the control unit onto the side wall. At a
distance of approx. 1 m from the door and 1.50 m
from the floor, mark the spot for the first plug hole
10a, drill the hole, insert the plug but do not screw
in fully. Place the control unit with key hole onto the
screw head 10b. Align the unit and mark the
remaining fixing holes 10c, drill holes, plug and
26
fasten with screws 4.2 x 32 10d.
11
Wall clamp
Hold up the coiled cable in a vertical position 11a.
The maximum extension of the horizontally routed
cable must not exceed three times the original
length. Attach the wall clamp at the bend 11b. Hold
the clamp against the wall, mark the spot, drill,
plug and screw to the wall using screw 4.2 x 45
11c.
12
Connecting plan / aligning the aerial
Notes:
- Do not connect any current-carrying cables,
only connect potential-free buttons and
potential-free relay outputs.
- Before putting into service, subject the
operator to a function and safety test (see
Maintenance/Checks).
E.Connecting the aerial
Route the aerial on the housing exit upwards 12.
On using an external aerial, the screen should
be assigned to the adjacent terminal (F, right).
F. Connection for external impulse generator
(accessories, e.g. key switch or digital coder)
G.Input STOP A
Connection for safety devices (accessories, e.g.
wicket door contact). An interruption at this input
end causes the door to stop during the opening
or closing cycle or prevents the operator from
starting up in both directions.
H. Input STOP B
Connection for safety devices (accessories, e.g.
one-way photocell). An interruption at this input
end causes the operator to automatically
change direction during the closing cycle only.
I. Voltage supply 24 V ~
(e.g. for one-way photocell), connection can
take a max. load of 100 mA (do not exceed!)
J. Plug-in base for radio receiver
K. Connection for external lighting (with earth) or
signal light (protection class II, max. 500W).
13
Lamp cover
The lamp cover conceals the terminal connections.
To do this, feed the back part of the lamp cover
underneath the guides of the control unit 13b.
Fasten the lamp cover with two self-tapping screws
4.2 x 16 13c.
14
Control elements
The control elements for programming the door
operator are located behind the white cover. The
cover can be opened with a screwdriver 14a.
Once the operator has been programmed, the
cover is closed again and serves as an interior
push-button 24.
A. The numerical display shows the menu stage,
the respectively set value and the diagnosis of
errors.
a. Point display, lights up to indicate "ready for
operation" and flashes on acknowledging
learned hand transmitter codes.
B. Button during the setting /adjustment phase
serves as an "up" button and outside the menu
as a start button.
C. Button during the setting / adjustment phase
serves as a "down" button.
D. Button serves to call up the adjustment
menu, to change the menu stages and to store
the settings.
Programming the control unit is menu-driven.
Pressing button calls up the menu guide. The
numbers displayed indicate the menu stage. After
approx. 2 seconds the display flashes and the
setting can be altered via buttons
selected setting is stored via button
programme then automatically jumps to the next
menu stage. By repeatedly pressing button
menu stages can be skipped. To quit the menu,
press button until "0" is displayed again.
Outside the menu, button can be used to
generate a start impulse.
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