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Selco Genesis 1800 TLH Instrucciones De Uso página 31

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Cause
Faulty potentiometer/encoder for the adjustment
of the welding current.
Solution
Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause
Faulty electronics.
Solution
Contact the nearest service centre to have the sys-
tem repaired.
Arc instability
Cause
Insufficient shielding gas.
Solution
Adjust the gas flow.
Cause
Humidity in the welding gas.
Solution
Always use quality materials and products.
Ensure the gas supply system is always in perfect
condition.
Cause
Incorrect welding parameters.
Solution
Check the welding system carefully.
Contact the nearest service centre to have the sys-
tem repaired.
Excessive spatter
Cause
Incorrect arc length.
Solution
Decrease the distance between the electrode and
the piece.
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Cause
Insufficient shielding gas.
Solution
Adjust the gas flow.
Cause
Incorrect welding mode.
Solution
Decrease the torch angle.
Insufficient penetration
Cause
Incorrect welding mode.
Solution
Decrease the welding travel speed.
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Incorrect electrode.
Solution
Use a smaller diameter electrode.
Cause
Incorrect edge preparation.
Solution
Increase the chamfering.
Cause
Incorrect earth connection.
Solution
Earth the system correctly
Read the paragraph "Installation ".
Cause
Pieces to be welded too big.
Solution
Increase the welding current.
Slag inclusions
Cause
Poor cleanliness.
Solution
Clean the pieces accurately before welding.
Cause
Electrode diameter too big.
Solution
Use a smaller diameter electrode.
Cause
Incorrect edge preparation.
Solution
Increase the chamfering.
Cause
Incorrect welding mode.
Solution
Decrease the distance between the electrode and
the piece.
Move regularly during all the welding operations.
Tungsten inclusions
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Cause
Incorrect electrode.
Solution
Always use quality materials and products.
Sharpen the electrode carefully.
Cause
Incorrect welding mode.
Solution
Avoid contact between the electrode and the weld
pool.
Blowholes
Cause
Insufficient shielding gas.
Solution
Adjust the gas flow.
Sticking
Cause
Incorrect arc length.
Solution
Increase the distance between the electrode and
the piece.
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Incorrect welding mode.
Solution
Angle the torch more.
Cause
Pieces to be welded too big.
Solution
Increase the welding current.
Undercuts
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Cause
Incorrect arc length.
Solution
Increase the distance between the electrode and
the piece.
Cause
Incorrect welding mode.
Solution
Decrease the side oscillation speed while filling.
Decrease the travel speed while welding.
Cause
Insufficient shielding gas.
Solution
Use gases suitable for the materials to be welded.
Oxidations
Cause
Insufficient gas protection.
Solution
Adjust the gas flow.
Porosity
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces carefully before welding.
Cause
Grease, varnish, rust or dirt on the filler material.
Solution
Always use quality materials and products.
Keep the filler metal always in perfect condition.
31

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