ENGLISH
INDEX
SECTION 1: Description and main features............................................17
1.0 Presentation .....................................................................................17
1.1 Warranty ..........................................................................................17
1.2 Identification .....................................................................................17
1.3 Description of the vibrator....................................................... .........17
1.4 Use of the vibrator ...........................................................................17
1.5 Technical features ............................................................................18
SECTION 2: Safety regulations...............................................................18
2.0 Safety ...............................................................................................18
2.1 General safety regulations ...............................................................18
SECTION 3: Handling and installation ....................................................18
3.0 Before installation ............................................................................18
3.1 Installation ........................................................................................18
3.2 Electrical connection ........................................................................19
3.3 Terminal board wiring diagrams .......................................................19
3.4 Fixing the power supply cable to the vibrator terminal board ..........19
3.5 Fixing the power supply cable to the network ..................................19
3.6 Power supply with frequency variator ..............................................20
SECTION 4: Use of the vibrator ..............................................................20
4.0 Preliminary checks ...........................................................................20
4.1 Vibration force adjustment ...............................................................20
4.2 Start-up and shutdown of the motor vibrator during use ..................20
SECTION 5: Maintenance of the vibrator ................................................20
5.0 Bearing replacement ........................................................................21
5.1 Lubrication .......................................................................................21
5.2 Spare parts ......................................................................................21
TABLES: Electro-mechanical features – Overall dimensions
Figures for execution reference .......................................................... 72-75
Series: MVSI 3000-3600 rpm -M3/65 ......................................................77
Series: MVSI 1500-1800 rpm ..................................................................78
Series: MVSI 1000-1200 rpm ..................................................................79
Series: MVSI 750-900 rpm ......................................................................80
Series: MVSI single-phase .....................................................................81
Series: MVSI ACC for joint coupling ........................................................82
Series: MVSI TS with split cover .............................................................83
Series: MVSI Special series 600-720 rpm ...............................................84
Series: ITVAF .........................................................................................85
Series: ITV-VR .........................................................................................86
Weight adjustment and bearings/lubrication data ...............................87-97
Spare parts tables ............................................................................98-101
Description of spare parts...............................................................102-105
Coupling torques ...................................................................................106
EC Declaration of conformity .............................................................108
Declaration of the Manufacturer ........................................................109
SECTION 1
Description and main features
–
1.0
PRESENTATION
This manual states the information, and all considered necessary
for the understanding, installation, correct use and maintenance of
the MVSI, M3/65 Series, ITV-VR, ITVAF Vibrators manufactured
by Italvibras Giorgio Silingardi S.p.a. of Sassuolo (Modena) Italy.
All stated does not make up a complete description of the various
elements or a detailed description of their functioning. The user will
however find all information normally useful for correct installation,
correct, safe use and for good preservation of the vibrator.Normal
functioning, duration and operating costs of the vibrator depend on
compliance with the afore-mentioned prescriptions.Lack of complian-
ce with the regulations described in this booklet, negligence and an
incorrect and inadequate use of the vibrator may cause ITALVIBRAS
to void the warranty it gives to the vibrator.
On receipt of the vibrator check that:
- Packaging, if envisioned, has not deteriorated to the point of
having damaged the vibrator;
- The supply corresponds to order specifications (see the
transport document);
- There is no external damage to the vibrator.
If the supply does not correspond to the order or the vibrator is exter-
nally damaged, inform both the forwarding agent and ITALVIBRAS
or its local representative, immediately.
ITALVIBRAS, is however at complete disposal to ensure quick and
accurate technical assistance and for all that may be necessary for
improved functioning and to obtain maximum performance from
the vibrator.
1.1
WARRANTY
The Manufacturer, as well as that stated in the supply contract,
guarantees its products for a period of 12 (twelve) months from the
date of purchase. This warranty is only applied in the free repair or
replacement of those parts which, after careful examination by the
Manufacturer's technical office, result faulty (excluding electrical
parts). The warranty, with exclusion of all liability for direct or indirect
damage, is limited to defects in materials and ceases to have effect
whenever the returned parts are disassembled, tampered with or
repaired outside of the factory.
Damage deriving from negligence, carelessness, incorrect and
improper use of the vibrator, incorrect manoeuvres by the operator
and incorrect installation are also excluded from the warranty.
Removal of the vibrator safety devices, will automatically cause
the warranty to be forfeited along with liability of the Manufacturer.
The warranty is also forfeited whenever non-original spare parts
are used.
The returned material, even if under warranty must be delivered
with carriage paid.
1.2
IDENTIFICATION
The vibrator's serial number is embossed on the identification plate
(6 Fig. 1, page 8). This plate, as well as other various data, states:
A) Vibrator type;
B) Vibrator series;
C) Serial number.
This information must always be stated when requesting spare parts
or a technical intervention.
1.3
DESCRIPTION OF THE VIBRATOR
The vibrator has been built in compliance with that envisioned by
the regulations in force prescribed by the European Community,
and in particular with:
- Insulation class F;
- Tropicalised winding;
- IP66 mechanical protection (EN 60529), IK08 shock-resistance
level (EN 50102);
- Admitted environmental temperature to ensure the indicated per-
formance -30° C ÷ +40° C;
- Electrical construction according to Regulation EN 60034-1;
- Airborne noise measured in free field ≤ 70 dB (A) sec. IEC.
Description Fig. 1 (page 8):
1 Cable-gland for electrical power supply cable entry;
2 Vibrator body;
3 Weight cover;
4 Support and fixing feet;
5 Coupling bracket for lifting and safety;
6 Identification plate.
1.4
USE OF THE VIBRATOR
The vibrators listed in this booklet have been designed and built
for specific needs and relative to use on vibrating machines.
This vibrator, cannot be commissioned before the machine into
which it will be incorporated has been declared in compliance
with the dispositions in the 98/37/EC Directive (art. 4, par. 2) and
successive amendments. Its use for jobs different from those
envisioned and non-conform to that described in this booklet,
as well as being considered improper and prohibited, releases
the Manufacturer from any direct and/or indirect liability.
17
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