ENGLISH
Increasing this value leads to a better
cleaning effect (aluminium welding), but
at the same time subjects the electrode
to a higher thermal stress.
Setting range: 30 %...70 %.
Gas-shielded arc welding
A
Caution!
Check
before
starting
work:
− Correct shielding gas connected?
− Correct gas shroud fitted?
− Electrode tip still pointed?
Regrind if necessary.
3
Note:
Grind electrodes for DC welding
in lengthwise direction only.
1.
Attach earth cable at a suitable loca-
tion to the workpiece.
2.
Open cylinder valve and set desired
gas flow rate.
Change gas shroud, if necessary.
3.
Switch master switch ON.
4.
Select desired welding process.
5.
Set desired welding current.
The welding machine is now opera-
tional.
Manual arc welding
1.
Attach earth cable at a suitable loca-
tion to the workpiece.
2.
Switch master switch ON.
3.
Select welding process "Electrode".
4.
Set desired welding current.
The welding machine is now opera-
tional.
5.3
Shutting down
1.
Close gas cylinder valve.
2.
Set master switch to "0 ".
3.
Disconnect the earth cable from the
workpiece.
4.
Unplug power cable.
6. Available Accessories
For
models
WIG 162 DCsi
WIG 162 AC/DCsi the following acces-
sories are recommended. These acces-
sories have been tested with the
machine and ensure operation without
any problem.
A
TIG welding torch SRT 17,
1) with 4 m torch leads
2) with 4 m torch leads and remote
control
3) with 8 m torch leads
4) with 8 m torch leads and remote
control
B
Pressure regulator with 2 gauges
and stop valve
12
C
Foot-operated remote control unit
for stepless welding current regula-
tion.
1) with 5 m leads, aluminium shell
2) with 5 m leads, plastic shell
3) with 10 m leads, aluminium
shell
D
Hand-operated remote control unit
for stepless welding current regula-
any
tion,
1) with 5 m leads
2) with 10 m leads
E
Earth cable, 16 mm
F
Welding cable, 16 mm
7. Maintenance
This welding machine contains no user-
serviceable parts.
Depending on dust accumulation the
dust should be blown out from the
machine with dry compressed air every
4 - 6 months.
Periodically perform a check for visible
damage.
Contact a qualified electrician if any of
the cables are damaged.
8. Repairs
A
Danger!
Repairs to power tools must be
carried out by qualified electricians
only!
Welding machines in need of repair can
be sent to the service centre of your
country. Refer to the spare parts list for
the address.
Please attach a description of the fault to
the power tool.
9. Environmental Protection
The machine's packaging can be 100%
recycled.
Worn out power tools and accessories
contain considerable amounts of valua-
ble raw and rubber materials, which can
be recycled.
These instructions are printed on chlo-
and
rine-free bleached paper.
10. Disorders
Excess temperature
The welding machine is equipped with
an overload protection. If the operating
temperature exceeds permissible levels
the machine is shut down automatically.
− The following message will appear
in the display:
"EXCESS TEMP"
"PLEASE WAIT".
− DO NOT switch the machine OFF,
in order for the fan to cool the
machine down faster.
− If the temperature has fallen off to
normal levels, the display will show
the welding current again.
You can now continue welding.
Low voltage
The machine's control has detected a
supply voltage of more than 10% below
the rated voltage.
The following message will appear in the
display:
"LOW VOLTAGE"
"SWITCH OFF".
2
, 3 m
To prevent excess primary currents the
2
, 5 m
machine switches OFF.
3
acknowledgement.
− Switch the machine OFF for 5 sec-
ondsm then ON again.
− If the error message appears again,
switch OFF and contact a qualified
electrician!
11. Trouble Shooting
Gas line connec-
tion not tight?
Gas cylinder
empty?
Gas valve
closed?
Pressure regula-
tor faulty?
Solenoid valve
faulty?
Gas shroud on
torch or torch
leads blocked?
Air draft at weld-
ing spot?
Workpiece not
clean?
Inferior wire
quality or unsuit-
able shielding
gas?
Note:
This error
message requires
Brittle or porous weld seam
Check connec-
tions.
Replace.
Open gas valve.
Check pressure
regulator.
Have solenoid
valve checked by
a qualified elec-
trician.
Clean gas
shroud.
Screen off weld-
ing spot or
increase gas
flow rate.
Remove rust,
grease or paint
coating.
Use fresh elec-
trode wire or suit-
able shielding
gas.