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any adjustments or removing/installing attachments or
accessories. An accidental start-up can cause injury.
WARNING: Use only D
e
Inserting and Removing the Battery Pack from the
Tool (Fig. B)
nOTE: Make sure your battery pack
To Install the Battery Pack into the Tool Handle
1. Align the battery pack
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handle (Fig. B).
2. Slide it into the handle until the battery pack is firmly seated
in the tool and ensure that you hear the lock snap into place.
To Remove the Battery Pack from the Tool
1. Press the battery release button
battery pack out of the tool handle.
2. Insert battery pack into the charger as described in the
charger section of this manual.
Fuel Gauge Battery Packs (Fig. B)
Some D
WALT battery packs include a fuel gauge which
e
consists of three green LED lights that indicate the level of
charge remaining in the battery pack.
To actuate the fuel gauge, press and hold the fuel gauge button.
A combination of the three green LED lights will illuminate
designating the level of charge left. When the level of charge
in the battery is below the usable limit, the fuel gauge will not
illuminate and the battery will need to be recharged.
nOTE: The fuel gauge is only an indication of the charge left on
the battery pack. It does not indicate tool functionality and is
subject to variation based on product components, temperature
and end-user application.
Attaching Side Handle (Fig. C)
WARNING: Before using the tool, check that the handle is
tightened securely.
Screw the side handle
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tightly into one of the holes on either
side of the gear case. The side handle should always be used to
maintain control of the tool at all times.
Rotating the Gear Case (Fig. A)
To improve user comfort, the gear case will rotate 90° for
cutting operations.
1. Remove the four corner screws attaching the gear case to
motor housing.
2. Without separating the gear case from motor housing, rotate
the gear case head to desired position.
nOTE: If the gear case and motor housing become separated by
more than 3 mm, the tool must be serviced and re-assembled
by a D
WALT service center. Failure to have the tool serviced
e
may lead to motor and bearing failure.
3. Reinstall screws to attach the gear case to the motor
housing. Tighten screws to 2.2 Nm torque. Overtightening could
cause screws to strip.
Guards
CAUTION: Guards must be used with all grinding
wheels, cutting wheels, sanding flap discs, wire brushes,
and wire wheels. Refer to Fig. A to see guards provided with the
unit. Some applications may require purchasing the correct guard
from your local dealer or authorized service centre.
CAUTION: When using a Type A (cut-off) wheel guard for
facial grinding, the wheel guard may interfere with the workpiece
causing poor control.
38
WALT battery packs and chargers.
9
is fully charged.
with the rails inside the tool's
and firmly pull the
10
CAUTION: When using a Type B (grinding) wheel guard for
cutting-off operations with bonded abrasive wheels, there is an
increased risk of exposure to emitted sparks and particles, as well
as exposure to wheel fragments in the event of wheel burst.
CAUTION: When using a Type A (cut-off), Type B (grinding)
wheel guard for cutting-off and facial operations in concrete or
masonry, there is an increased risk of exposure to dust and loss of
control resulting in kickback.
CAUTION: When using a Type A (cut-off), Type B (grinding)
wheel guard with a wheel-type wire brush with a thickness greater
than the maximum thickness as specified in Technical Data, the
wires may catch on the guard leading to breaking of wires.
nOTE: Edge grinding and cutting can be performed with Type
27 wheels designed and specified for this purpose; 6 mm thick
wheels are designed for surface grinding while thinner Type
27 wheels need to be examined for the manufacturer's label
to see if they can be used for surface grinding or only edge
grinding/cutting. A Type A (cut-off) wheel guard must be used
for any wheel where surface grinding is forbidden. A Type A
(cut-off) (previously called type 1/41) wheel guard must be
used for any dual purpose (combined grinding and cutting-off
abrasive) wheels. Cutting can also be performed by using a
Type 1/41 wheel and a Type A cut-off wheel guard previously
called Type 1/41 guard.
nOTE: Refer the Accessory and Guard Applications Chart to
select the proper guard / accessory combination.
Mounting and Adjusting the One-Touch
(Fig. D)
WARNING: To reduce the risk of serious personal injury,
turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or
accessories. An accidental start-up can cause injury.
adjusting the Guard
For guard adjustment, the guard release lever
one of the alignment holes
ratcheting feature.
The engaging face is slanted and will ride over to the
next alignment hole when guard is rotated in a clockwise
direction (spindle facing user) but self-locks in the anti-
clockwise direction.
Mounting the Guard (Fig. D)
1. Press the guard release lever
2. While holding the guard release lever open, align the
lugs
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on the guard with the slots
3. Keeping the guard release lever open, push the guard down
until the guard lugs engage and rotate them in the groove on
the gear case hub. Release the guard release lever.
4. With the spindle facing the operator, rotate the guard
clockwise into the desired working position. Press and hold
the guard release lever
8
to rotate the guard in the anti-
clockwise direction.
nOTE: The guard body should be positioned between
the spindle and the operator to provide maximum
operator protection.
The guard release lever should snap into one of the alignment
holes
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on the guard collar. This ensures that the guard
is secure.
5. To remove the guard, follow steps 1–3 of these instructions
in reverse.
Guard
TM
engages
8
14
on the guard collar using a
8
.
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on the gear case.
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