4. Connect Upper Handle to Control Cabinet. Carefully lay the Control Cabinet face down on a clean surface. The
Upper Handle comes equipped with two bolts installed, an upper and a lower bolt. Remove the lower bolt, which
is designed to secure the handle stabilizer tube during shipment. Position the Handle, with stabilizer tube in place,
between the mounting brackets of the Control Cabinet, feeding the wires of the Charging Quick Connect through
the space between the Control Cabinet brackets and the Handle. Align mounting holes in the Handle, stabilizer
tube and Control Cabinet brackets. Insert (2) M6 x 40 bolts through the holes, fastening each with a flat washer,
lock washer and nut.
5. Insert (1) M6 x 40 bolt through the bottom hole of the lower handle and secure using a flat washer, lock washer
and nut. Insert the stabilizer tube from the Handle/Control Cabinet assembly into the Lower Handle. The two
Handle sections, with stabilizer tube internal to both, are secured together by inserting (2) M6 x 40 bolts through
the holes in the lower handle, one of which passes through the lower Cabinet bracket holes. Complete the
assembly using flat washers, lock washers and nuts on each of the two bolts. Tighten all bolts snug.
6. Install batteries. Please note unit markings as to which battery will be referred to as Battery #1 and Battery #2.
– Both batteries should be oriented with the Positive (POS, +) terminal toward the front of the tray (away
from the wheels).
– Based on the battery type installed, set Battery Type to the corresponding position on the top of the
Control Cabinet
– Unit should not be able to tip backwards after battery installation!
BATTERY 1
BATTERY 2
12/24 Volt Configuration
12/24 Volt Wiring Instructions
NOTE: Both batteries should be oriented with the Positive (POS, +) toward the front of the tray (away from the
wheels). See wiring diagram for reference. Also wiring for charging Quick Connect should have been run between
Control Cabinet mounting ears for protection.
1. Mount the Charging (Red) Quick Connect Assembly. The Charging Quick Connect Assembly is connected to
the Control Cabinet with a red and a black wire. To mount it to the Handle, insert (2) M6x60mm bolts though
the Quick Connect housing, with the bolts oriented such that the bolt head is on the recessed side of the Quick
Connect. Insert (2) flat washers on each of the mounting bolts (on opposite side of the Quick Connect from the
bolt heads). These flat washers will provide the clearance needed to allow connections without interference. Once
washers are in place, mount the Quick Connect Assembly on the underside of the Handle by inserting the (2)
bolts through the holes in the Handle. Quick Connect should be oriented with the wires pointing downward. Place
a lock washer, washer and nut on each of the (2) exposed bolts on the top of the Handle and tighten both until
snug.
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