1) Disconnect the machine from the electrical supply.
2) Remove the rear cover (6 screws.)
3) Unscrew the oil fill/muffler plug (Fig 8-2.)
4) Oil Bottle: A) Remove oil bottle cap
B) Remove the silver foil
C) Attach the filling top (be sure to remove the red cap) (Fig. 8-5.)
D) Attach the filling hose (Fig. 8-6.)
5.) Slowly add oil until oil level rises to the top of the oil level line. Do not overfill with oil! (Fig 8-4.)
6.) Replace the oil fill/muffler plug (Fig 8-2.)
7.) Re-install the rear cover (6 screws.)
CHECKING OIL LEVEL
The oil level in the sight glass should be between the max and min line (Fig 8-4.) If oil level falls below the MIN line add oil per oil fill instructions.
OIL CHANGE
The vacuum pump oil must be replaced:
1) Every 120 working hours, or
2) When the filter/dryers are replaced, or
3) At the beginning or end of every season, or
4) Whenever the oil changes color due to absorption of moisture.
Before beginning the oil change procedure, obtain an empty 16 oz. (1 pint) or larger container in which to collect the used oil.
1) Disconnect the machine from the electrical supply.
2) Remove the rear cover (6 screws.)
3) Unscrew the oil fill/muffler plug (Fig 8-2.)
4) Unscrew the drain plug (Fig. 8-3.)
5) Allow all the oil to run out into a disposal container (drain clearance is less than 3.95 inches.)
6) Close the drain plug (Fig. 8-3.)
7) Pour in new oil through the fill hole until the level rises to the midpoint on the indicators (Fig. 8-4.)
8) Replace the oil fill/muffler plug (Fig. 8-2.)
9) Replace the rear plastic cover on the machine (6 screws.)
NOTE: When changing the vacuum pump oil, dispose of used oil as per federal, local and state regulations.
REPLACING THE DRYER FILTERS
Replace the filters when the machine alerts you. Replace the filters only with
Mastercool part numbers: 69788-FLTRPK. When changing the filters you will need
a filter code. To obtain a filter code, please call Mastercool Inc. Technical Service at
888-825-6989.
LOCK OUT: If you are changing the filters because of the Second Service alarm (see
page 10) and has locked out 69789/69789-H, then a filter code will be needed to
re-set 69789/69789-H. Before changing the filters, call Mastercool Inc. Technical
Service at 888-825-6989 to get the filter code.
NO LOCK OUT: If the filters are being changed at an unscheduled time, no filter
code will be needed to continue operating 69789/69789-H. Only when the machine
reaches the pre-programmed recovery quantity of 132 lbs will it lock out. Once the
machine is locked out, the filter code will be needed to re-set the 69789/69789-H.
(See LOCK OUT)
To change the filters, proceed as described below (refer to Fig. 9):
1) Disconnect the machine from the electrical supply.
2) Wear protective gloves and glasses.
3) Remove the rear plastic cover from the machine (6 screws.)
4) Close both of the valves on top of tank.
5) Close the valve (Fig. 9-1) under the filter (Fig. 9-4.)
6) Connect the low pressure quick-connect coupling to the male connector
(Fig. 9-2) under the filter (Fig. 9-4.)
7) Connect the machine to the electrical supply and turn the machine on.
8) Put in the filter code. (Only if locked out) To put in the filter code, you will need to
use the down arrow key to move the cursor to the next character. To input a letter, continue to press the same number with the corresponding
FIG. 9
35