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3.2 Cleaning the system and characteristics of the
heating circuit water
In the case of a new installation or replacement of the boiler, it is necessary
to clean the heating system. To ensure the device works well, top up the
additives and/or chemical treatments (e.g. antifreeze liquids, fi lming agents,
etc.) and check the parameters in the table are within the values indicated.
Unit of
Parameters
measurement
pH value
Hardness
°F
Appearance
Fe
mg/kg
Cu
mg/kg
3.3 Securing the boiler to the wall and hydraulic connections
To secure the boiler to the wall, use the crossbar (fi g. 10) provided in the box.
The position and size of the hydraulic connections are indicated below:
M
heating outlet
AC
DHW outlet
G
gas connection
AF
DHW inlet
R
heating return line
3.4 Installation of the external sensor (fi g. 11)
The correct operation of the external sensor is fundamental for the good
operation of the climate control.
INSTALLING AND CONNECTING THE EXTERNAL SENSOR
The sensor must be installed on an external wall of the building to be heat-
ed, observing the following indications:
it must be mounted on the side of the building most often exposed to winds
(the NORTH or NORTHWEST facing wall), avoiding direct sunlight; it must
be mounted about two thirds of the way up the wall; it must not be mount-
ed near doors, windows or air outlet points, and must be kept away from
smoke pipes or other heat sources. The electrical wiring to the external sen-
sor is made with a bipolar cable with a section from 0.5 to 1 mm
plied), with a maximum length of 30 metres. It is not necessary to respect
the polarity of the cable when connecting it to the external sensor. Avoid
making any joints on this cable however; if joints are absolutely necessary,
they must be watertight and well protected. Any ducting of the connection
cable must be separated from live cables (230V AC).
FIXING THE EXTERNAL SENSOR TO THE WALL
The sensor must be fi xed on a smooth part of the wall; in the case of ex-
posed brickwork or an uneven wall, look for the smoothest possible area.
Loosen the plastic upper protective cover by turning it anticlockwise.
After deciding on the best fi xing area of the wall, drill the holes for the 5x25
wall plug.
Insert the plug in the hole. Remove the board from its seat.
Fix the box to the wall, using the screw supplied.
Attach the bracket, then tighten the screw.
Loosen the nut of the cable grommet, then insert the sensor connection
cable and connect it to the electric clamp.
To make the electrical connection between the external sensor and the
boiler, refer to the "Electrical wiring" chapter.
Remember to close the cable grommet properly, to prevent any
humidity in the air getting in through the opening.
Put the board back in its seat.
Close the plastic upper protective cover by turning it clockwise. Tighten the
cable grommet securely.
3.5 Condensate collection
The system must be set up so as to avoid any freezing of the condensate
produced by the boiler (e.g. by insulating it). You are advised to install a
special drainage collection basin in polypropylene (widely available on
the market) on the lower part of the boiler (hole Ø 42), as shown in fi g.12.
Position the fl exible condensate drainage hose supplied with the boiler,
connecting it to the manifold (or another connection device which allows
inspection) avoiding creating any bends where the condensate could col-
lect and possibly freeze.
The manufacturer will not be liable for any damage resulting from the failure
to channel the condensate, or from its freezing.
The drainage connection line must be perfectly sealed, and well protected
from the risk of freezing.
Before the initial start-up of the appliance, check the condensate will be
properly drained off .
3.6 Gas connection
Before connecting the appliance to the gas supply, check that:
- national and local installation regulations are complied with
- the gas type is the one suitable for the appliance
- the piping is clean.
The gas pipe must be installed outdoors. If the pipe goes through the wall,
it must go through the central opening, in the lower part of the template.
Hot water
Filling
circuit
water
-
7–8
-
<15
-
clear
0,5
-
0,1
-
3/4"
1/2"
3/4"
1/2"
3/4"
(not sup-
2
It is advisable to install a fi lter of suitable dimensions on the gas line if the
distribution network contains solid particles.
Once the appliance has been installed, check the connections are sealed
according to current installation regulations.
3.7 Electrical wiring
To access the electrical wiring, proceed as follows:
To access the terminal board:
- turn off the main switch on the system
- undo the fi xing screws (D) on the housing (fi g. 13)
- move the base of the housing forwards and then upwards to unhook it
from the chassis
- undo the fi xing screws (E) from the instrument panel (fi g. 14)
- lift then turn the instrument panel towards you (fi g. 15)
- detach the cover on the board casing (fi g. 16)
- insert the cable of any room thermostat to be fi tted.
The room thermostat must be connected as indicated in the wiring diagram.
Low voltage room thermostat input.
It must be connected to the mains power supply via a double-pole isolating
switch with minimum contact gap of 3.5 mm (EN 60335/1 - category 3).
The appliance operates with an alternating current of 230 Volt/50 Hz and
complies with the standard EN 60335-1.
It is obligatory to ensure the earth connection is safe, in compliance with
the current directives.
The installer is responsible for ensuring the appliance is correctly
earthed; the manufacturer will not be liable for any damage resulting
from an incorrect or missing earth connection.
It is also advisable to respect the live-neutral connection (L-N).
The earth conductor must be a couple of cm longer than the others.
The boiler can operate with a phase-neutral or phase-phase supply.
Do not use gas and/or water pipes to earth electrical appliances. Use the
power cable supplied to connect the boiler to the mains power supply. If
the power cable needs to be replaced, use a cable of the HAR H05V2V2-F
type, 3 x 0.75 mm
, with a maximum external diameter of 7 mm.
2
3.8 Filling the heating system (fi g. 17)
Once the hydraulic connections have been carried out, fi ll the heating sys-
tem. This operation must be carried out with cold system, according to the
following instructions:
- open the automatic air vent by turning the plug on the lower valve (A) and
upper valve (E) two or three turns, to bleed the air continuously, leave
valve plugs A-E open
- ensure that the cold water inlet tap is open
- open the fi lling tap (C) until the pressure indicated by the water gauge is
between 1 and 1.5 bar
- close the fi lling tap.
Note: the boiler is bled automatically via the two automatic bleed valves
A and E, positioned on the circulator and inside the air distribution box
respectively. If you encounter problems bleeding the boiler, proceed as de-
scribed in paragraph 3.11.
3.9 Draining the heating system (fi g. 17)
Before starting to drain the system, switch off the electrical supply by turn-
ing off the main switch of the system.
Close the shut-off devices on the heating system
Manually loosen the system drain valve (D).
3.10 Draining the domestic hot water system (fi g. 17)
When there is risk of frost, the domestic hot water system must be emptied
in the following way:
- close the main tap of the water mains
- open all the hot and cold water taps
- drain the lowest points.
3.11 Bleeding the air from the heating circuit and boiler
During the initial installation phase, or in the event of extraordinary main-
tenance, you are advised to perform the following sequence of operations:
1.
Open the automatic air vent by turning the plug on the lower valve (A,
fi g. 18) two or three turns, to bleed the air continuously, leave valve plug
A open.
2.
Open the system fi lling tap located on the hydraulic unit and wait until
water begins to drain out of the valve.
3.
Switch on the electricity supply to the boiler, leaving the gas tap turned off .
4.
Activate a heat request via the room thermostat or the remote control
panel, so that the 3-way valve goes into heating mode.
5.
Activate a DHW request as follows:
open a tap, for 30 seconds every minute so that the three-way valve
switches from heating to domestic hot water and vice versa about ten
times. In this situation, the boiler will go into alarm mode due to the
absence of gas, so it must be reset every time this happens.
6.
Carry on with the sequence until the air fl ow has stopped from the air
vent valve.
7.
Check the system pressure level is correct (the ideal level is 1 bar).
8.
Turn off the system fi lling tap.
9.
Turn on the gas tap and ignite the boiler.
ENGLISH
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