WARNING: Prior to releasing the nuts retaining the
carrier bracket, the intermediate levers MUST BE
secured in position
D818 Intermediate Levers Clamp Set (8)
All 8 x Clamps of D818 Set MUST BE fitted. Attach
the Clamps to the bottom of the levers and secure the
top of the Clamps on to the oil supply pipe.
WARNING: Ensure ALL Intermediate Levers are
securely clamped.
CAREFULLY SELECT WHICH OF THE NUTS MUST
BE RELEASED IN ORDER TO REMOVE THE
CAMSHAFT/CARRIER BRACKET ASSEMBLY.
– 4 x nuts at the front of the bracket
– 1 x nut on the bracket - exhaust side
– 4 x nuts on the top of the brackets (arrowed - white)
– 4 nuts on the inlet side of the bracket (arrowed -
black)
WARNING: DO NOT release the 4 x nuts in the
centre on the inlet side.
Release and remove the identified nuts in the order
listed above.
For further dismantling, the camshaft/carrier bracket
must be carefully removed from the cylinder head
NOTE: Used rocker arms must only be re-used in the
same position.
Do NOT remove rocker arms on the inlet side.
WARNING: Risk of injury and engine damage -
Further dismantling and removal of the
camshafts/eccentric shaft, intermediate levers etc.,
involves the removal of torsion springs. In order to
work safely, this procedure MUST BE carried out
on the workshop bench, and the carrier bracket
MUST BE correctly positioned on the Mounting
Fixture which is fixed in a vice. Only the correct
tools should be used and safety glasses worn.
The bench/area should be clean and tidy and
prepared to accept the engine parts as they are
removed from the carrier bracket assembly.
D819 Camshaft/Carrier Bracket Mounting Fixture
D819 Mounting Fixture comprises the main base plate
and 4 x pillars (one short pillar and 3 x long pillars)
which are fixed by set screws from underneath the
base plate. The base plate is machined to accept only
the correct pillar at each location but additionally the
word "SHORT" on the base plate indicates the location
for the short pillar.
Assemble the Mounting Fixture and clamp it in a
suitable vice on the workshop bench.