Technical Data; Preparations For Use - REMS MSG 25 EE Instrucciones De Servicio

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1. Technical data

Use for the intended purpose
WARNING
Use REMS MSG heating element sleeve welding units only in conjunction with
heating spigots and heating sockets for welding plastic pipes and mouldings of PB,
PE, PP and PVDF.
All other uses are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
REMS MSG EE: Hea ing element sleeve welding unit, supporting stand,
bench support, Allen key, pin for fastening the heating
tool, operating instructions.
REMS MSG 63 FM: Hea ing element sleeve welding unit, supporting stand,
bench support, operating instructions.
REMS MSG 63 Set: Heating element sleeve welding unit, heating spigots,
heating sockets, stainless steel fastening screw,
supporting stand, bench support, Allen key, pin for
fastening he heating tool (only EE), operating instruc-
tions.
MSG 25 EE
Sleeve welding unit 256020
Supporting stand 250040
Bench support 250041
Steel case 256042
Heating spigots, heating sockets, fastening screws in stainless steel
Ø 16 mm
Ø 17 mm
Ø 18 mm
Ø 19 mm
Ø 20 mm
Ø 25 mm
Ø 32 mm
Ø 40 mm
Ø 50 mm
Ø 63 mm
Ø 75 mm
Ø 90 mm
Ø 110 mm
Ø 125 mm
Pipe cutter REMS RAS P 10 – 40
Pipe cutter REMS RAS P 10 – 63
Pipe cutter REMS RAS P 50 – 110
Pipe cutter REMS RAS P 110 – 160
Pipe shear REMS ROS P 26
Pipe shear REMS ROS P 35
Pipe shear REMS ROS P 35A
Pipe shear REMS ROS P 42
Pipe shear REMS ROS P 42 PS
Pipe shear REMS ROS P 63 P
Pipe shear REMS ROS P 75
Cordless pipe shear REMS Akku-ROS P 40
Pipe chamfering tool REMS RAG P 16 – 110
Pipe chamfering tool REMS RAG P 32 – 250
Pipe cutting and clamping tool REMS Cut 110 P Set
REMS CleanM
MSG 25 EE
Pipe diameter 16 – 25 mm 16 – 63 mm 16 – 63 mm 16 – 125 mm
Heating element sleeve welding units EE: all weldable plastics with welding
temperatures of 180 – 290°C
Heating element sleeve welding units FM: all weldable plastics with welding
temperature 260°C
1.4. Electric data
Rated voltage
(mains voltage) 230 V
Rated power input 500 W
Rated frequency 50 Hz
Protection class 1
L 350 mm
W 120 mm
H 50 mm
1.6. Weights
Unit 1,2 kg
Support stand/
bench support 0,4 kg
Emission at workplace 70 dB(A)
MSG 63 EE MSG 63 FM MSG 125 EE
256220 256211 256320
250040 256252 250040
250041 256252 250041
256242 256342
256400
256410
256420
256430
256440
256450
256460
256470
256480
256490
256500
256510
256520
256530
290050
290000
290100
290200
291240
291200
291220
291250
291000
291270
291100
291310
292110
292210
290400
140119
MSG 63 EE MSG 63 FM MSG 125 EE
230 V 230 V 230 V
800 W 800 W 1400 W
50 Hz 50 Hz 50 Hz
1 1 1
370 mm 380 mm 530 mm
180 mm 130 mm 180 mm
50 mm 50 mm 85 mm
1,7 kg 1,0 kg 3,0 kg
0,4 kg 0,63 kg 0,4 kg
70 dB(A) 70 dB(A) 70 dB(A)
1.8. Vibrations MSG 25 EE
Weighted effective
value of acceleration 2,5 m/s²
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
The indicated weighted effective value of acceleration can differ during opera-
tion from he indicated value, dependent on he manner in which the device is
used. Dependent upon the actual condi ions of use (periodic duty) it may be
necessary to establish safety precautions for the protection of the operator.

2. Preparations for Use

2.1. Electrical connection
WARNING
check whether the voltage given on he rating plate corresponds to the mains
voltage. On building sites, in a wet environment, indoors and outdoors or under
similar installation conditions, only operate the heating element sleeve welding
unit on the mains wi h a fault current protection switch (FI switch) which inter-
rupts the power supply as soon as the leakage current to earth exceeds 30 mA
for 200 ms. When using an extension lead, pay attention to the cable cross
section necessary for the power of the power tool. Only use sockets/extension
leads with a functioning protected earth contact.
The electrical device can be placed on a surface with the supporting stand (1)
as shown in Fig. 1 or fastened with the bench support as shown in Fig. 2.
Only touch the device on the handle (3) when it is hot! Never touch the
2.3. Selection of welding tools EE
The heating tools (Fig. 3), heating spigots and heating sockets must be selected
according to the pipe size. These must be mounted on the heating element
using the Allen key included as shown in Fig. 1 (5). The plug can be prevented
from secured twisting wi h the pin, which is also supplied. Depending on the
be mounted to the heating element at the same time.
Selection of welding tools FM
Select welding tools (5), heating spigot and heating socket, according to the
pipe size. The tools are mounted on the heating element (4) with the allen key
supplied. Two welding tools can be mounted on the heating element at the
same time.
DVS 2208 Part 1 prescribes that the temperature of the heating element must
be continuously adjustable. The devices are equipped with a temperature
control (thermostat) to also ensure the required constant temperature on the
heating element. DVS 2208 Part 1 prescribes that the temperature difference
in relation to the control behaviour must be maximum < 3°C. In practice, this
degree of accuracy cannot be achieved mechanically, but only by an electronic
preset temperature or employing a mechanical thermostat may not be used for
welding operations as described in DVS 2207.
The temperature can be adjusted on all REMS sleeve welders EE. They are
on the rating plate by code letters, examples of which are given below:
for ex. REMS MSG 63 EE: Adjustable temperature (E), electronic thermo stat
(E). The preset temperature is adjusted to within ± 1°C.
The required operating temperature is set at 260 ±10°C. Pay attention to the
the temperature on the surface of the welding tools should be monitored.
2.5. Preheating of the sleeve welding unit EE
The heating element sleeve welding unit starts to heat up when the connecting
cable is connected to the mains. The red mains indicator lamp (6) and the green
temperature indicator lamp (7) light up. The electrical device takes about 10
minutes to heat up. On reaching the set nominal temperature, the built-in
temperature controller (thermostat) in the device switches off the power supply
to the heating element. The red mains indicator lamp stays alight. The green
on of the power supply. The welding process can begin at the earliest after
waiting another 10 minutes (DVS 2207 Part 1).
Preheating of the sleeve welding unit FM
The heating element sleeve welding unit starts to heat up when the connecting
cable is connected to the mains. The green mains indicator lamp (6) and the
red temperature indicator lamp (7) light up. The device takes about 10 minutes
to heat up. On reaching the nominal temperature, the built-in temperature
MSG 63 EE MSG 63 FM MSG 125 EE
2,5 m/s² 2,5 m/s² 2,5 m/s²
Before connecting the electrical device,
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