Operating instructions SATA filter 100 prep
Preface
Prior to putting the unit into operation, read the operating instructions completely and
thoroughly. The stipulations contained therein are to be respected in any case. After that,
the operating instructions are to be stored in a safe place, accessible for every user of the
equipment. The unit may only be put into operation by persons familiar with its use (profes-
sionals). Inappropriate use of the unit, modification of any kind or combination with inappro-
priate other parts may cause material damage, serious hazard to the user's, other person's
or animal's health or even death. SATA shall not take any responsibility for such damages
(e.g. failure to respect the stipulations laid out in the operating instructions). The applicable
safety, workplace and worker health protection regulations of the respective country or area/
district in which the system is used are to be respected in any case (e.g. the German Rules
for the Prevention of Accidents BGR 500 (BGV D25) and BGV D24 issued by the Central
Office of the Professional Trade Associations, etc.).
To be noted
Before any putting into operation, especially after each cleaning and repair work, all screws
and nuts as well as the the hardware and hoses must be checked for tightness. During any
kind of service and repair works the filter unit has to be non-pressurized, i.e. disconnected
from the air pipe system. Non-observance of this instruction may lead to damages and
injuries, even death. SATA do not take any responsibility for possible consequences of
non-observance. Faulty parts must be repaired or replaced accordingly. For achieving best
possible air quality and highest safety only original replacement parts are to be used. No
sources of ignition (e.g. open flames, burning cigarettes, lamps without ex-protection etc.)
may be present during painting, as easily flammable mixtures are generated during the
painting process. Occupational safety regulations must be applied when painting (respira-
tory protection, etc.) During repairs, never immerse filter parts (except for sintered filter) in
thinner. The use of this product in explosion hazard areas Zone 0 is prohibited.
1. Technical Data
Air inlet G 1/2 inside thread
•
Operating inlet pressure of maximum 10 bars/145 psi
•
Operating outlet pressure of maximum 10 bars/145 psi
•
Air flow rated at < 800 Nl/min (28.3 cfm) at 6 bars/87 psi
•
Max. surrounding temperature 50° C
•
2. System operation
The SATA filter 100 prep may be used for purifiying compressed air. They separate the solid,
liquid, and partially gaseous components from air flowing through the unit. They protect the
spray equipment and ensure perfect refinish results in addition to providing clean air for
worker health protection.
2.1. Filter stage (A):
The sintered filter unit, filter stage A, separates particles larger than 5 µm as well as con-
densed water and oil. An additional regulating valve (pos. 2), allows adjustment of outlet
pressure. When condensation in the filter tube (no.4) reaches a certain level, a built-in
automatic condensate discharger (no. 5) opens, pressurizing the condensate and forces it
out through the drain hose (no. 6). A small non-drainable portion is left inside.
Weight: 100 prep = 2,8 kg
•
101 prep = 1,3 kg
103 prep = 4,1 kg
IX.1