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4
Mounting
4.1
Safety information for installation and
assembly
Danger of poisoning from harmful
WARNING
fumes when welding galvanised or
painted components!
When welding galvanised or painted
components, fumes emerge that will
lead to health impairments when being
inhaled.
•
In order to avoid the production of
fumes, sand off the paint and, if
present, also the zinc layer on the
areas to be welded.
•
Installation work may only be carried out by
specialist staff.
•
Read these installation instructions before you
start installing the product.
•
Never carry out the installation on your own.
Some of the work steps can only be achieved
with two people working.
4.2
Scope of delivery
The scope of delivery comprises:
•
Dock leveller with pre-assembled components
– Gas spring
– 2 transport lugs
•
Operating lever
•
Assembly and operating instructions
•
Short operating manual
•
Touch-up paint (if applicable)
4.3
Mounting requirements
4.3.1 Preparation (not included in the scope of
delivery)
Before carrying out any installation work, make sure
that the following requirements are met:
For all installation conditions:
•
The dimensions of the installation point
correspond to the specifications in the installation
drawing.
– Length and width
– Height (front and rear side)
– Perpendicularity
Additionally for the installation condition CX:
•
The pegs are mounted according to the
installation drawing.
These assembly, operation and maintenance instructions must be kept for the entire period of use!
4.3.2 Required tools
The following lifting gear and tools are required for
assembly:
•
lifting gear
– crane (load capacity ≥ 10 kN) or
– forklift (load capacity ≥ 10 kN, fork
length 1000 mm)
•
welding machine (ESAB caddy 200 (5-200A) or
similar)
•
welding machine (ESAB 0K 48.00 3.25 or similar)
•
drilling machine
•
drill bits
•
spirit level
•
locksmith's tool
4.4
Transport
•
Fig.
a
, page A1. When using a crane:
Transport the dock leveller by means of the two
marked transport lugs.
•
Fig.
b
, page A1. When using a fork lift:
Transport the dock leveller by means of the two
marked transport lugs.
4.5
Inserting the dock leveller
4.5.1 Installation condition CX
Fig.
a
, page A2. Insert the dock leveller into the
installation point in a way that the weld-on attach-
ments are located behind or next to the pegs in the
concrete. Ensure that the dock leveller is not braced
and that a lateral clearance of 10 mm (+0/-2 mm)
between frame and dock leveller platform is main-
tained.
Fig.
b
, page A2. Align the dock leveller horizont-
ally to the level of the hall floor. Make sure that the di-
agonal dimensions of the dock leveller do not deviate
by more than 2 mm.
Fig.
c
, page A3. Weld the weld-on attachments of
the dock leveller to the pegs.
If the dock leveller is galvanised, spray the area
around the weld seams with cold galvanising spray
(not included in the scope of delivery) and allow to
dry for at least 30 minutes.
Touch up all damaged areas in the paint with the sup-
plied touch-up paint.
Fig.
d
, page A3. Seal the slots between the dock
leveller frame and the building before pouring in the
concrete grout. We recommend that you cover the
dock leveller platform with a protection film before
pouring in the concrete grout.
Pour in the concrete grout. Make sure to use con-
crete of appropriate quality, at least C20/25. If you
pour in the concrete grout from a great height, make
sure that the lateral pressure does not become too
high during the pouring and compaction process.
Otherwise, the frame of the dock leveller may deform.
EN - 23
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