O R I G I N A L I N S T R U C T I O N
CONTENTS
1.
SAFETY DEFINITIONS ................................................................................................................................................... 4
1.1
GENERAL SAFETY RULES .......................................................................................................................................................................... 4
1.2
PROJECTILE HAZARDS .............................................................................................................................................................................. 4
1.3
OPERATING HAZARDS ............................................................................................................................................................................... 5
1.4
REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 5
1.5
ACCESSORY HAZARDS .............................................................................................................................................................................. 5
1.6
WORKPLACE HAZARDS ............................................................................................................................................................................. 5
1.7
NOISE HAZARDS .......................................................................................................................................................................................... 5
1.8
VIBRATION HAZARDS................................................................................................................................................................................. 5
1.9
ADDITIONAL SAFETY INSTRUCTION FOR PNEUMATIC POWER TOOLS ................................................................................... 6
2.
SPECIFICATIONS ............................................................................................................................................................ 7
2.1
INTENT OF USE ............................................................................................................................................................................................. 7
2.2
PLACING TOOL SPECIFICATION .............................................................................................................................................................. 7
2.3
TOOL DIMENSIONS ..................................................................................................................................................................................... 8
3.
PUTTING IN SERVICE..................................................................................................................................................... 9
3.1
PRELIMINARY OPERATIONS ..................................................................................................................................................................... 9
3.2
AIR SUPPLY .................................................................................................................................................................................................... 9
3.3
TOOL CONFIGURATION ...........................................................................................................................................................................10
3.4
PRINCIPLE OF OPERATION .....................................................................................................................................................................10
3.5
OPERATING SEQUENCE ...........................................................................................................................................................................10
4.
NOSE ASSEMBLIES ...................................................................................................................................................... 11
4.1
FITTING INSTRUCTIONS ..........................................................................................................................................................................11
4.2
SERVICE INSTRUCTIONS ........................................................................................................................................................................11
4.3
74290 NOSE ASSEMBLY COMPONENTS ...........................................................................................................................................11
5.
SERVICING THE TOOL.................................................................................................................................................. 13
5.1
DAILY SERVICING .......................................................................................................................................................................................13
5.2
WEEKLY SERVICING ...................................................................................................................................................................................13
5.3
SERVICE KIT ..................................................................................................................................................................................................13
6.
MAINTENANCE ............................................................................................................................................................ 14
6.1
TRIGGER UNIT ............................................................................................................................................................................................14
6.2
VERTICAL TRIGGER UNIT (From 43 to 48) .........................................................................................................................................14
6.3
PNEUMATIC PISTON UNIT ......................................................................................................................................................................14
6.4
HYDRAULIC PISTON UNIT .......................................................................................................................................................................14
6.5
PISTON-ROD-PUNCH UNIT ....................................................................................................................................................................14
6.6
MOLYKOTE 55M GREASE ........................................................................................................................................................................15
6.7
PROTECTING THE ENVIRONMENT .......................................................................................................................................................15
7.
GENERAL ASSEMBLIES ............................................................................................................................................... 16
7.1
GENERAL ASSEMBLY OF BASE TOOL 74290 .....................................................................................................................................16
7.2
GENERAL ASSEMBLY PARTS LIST 74290 ............................................................................................................................................17
8.
PRIMING ...................................................................................................................................................................... 18
8.1
OIL DETAILS .................................................................................................................................................................................................18
8.2
HYSPIN®VG 32 OIL SAFETY DATA .........................................................................................................................................................18
8.3
PRIMING PROCEDURCE ...........................................................................................................................................................................18
8.4
OIL TOP UP ...................................................................................................................................................................................................18
9.
FAULT DIAGNOSIS ....................................................................................................................................................... 19
10. EC DECLARATION OF CONFORMITY .......................................................................................................................... 20
11. UK DECLARATION OF CONFORMITY........................................................................................................................ 21
12. PROTECT YOUR INVESTMENT! ................................................................................................................................... 22
E N G L I S H
3