REMS Cento 22 V Instrucciones De Servicio página 15

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Only use a REMS rapid charger for charging. New Li-Ion batteries and Li-Ion
batteries which have not been used for a long time only reach full capacity after
several charges.
Machine status check, REMS Cento 22 V
The cordless pipe cutting machine is equipped with an electronic machine
status check (Fig. 1 (18)) by a two-coloured green/red LED. The LED lights
green when the battery is fully or still suffi ciently charged. The LED lights red
when the battery must be charged. If this status occurs during cutting, cutting
must be completed with a charged Li-Ion battery. The LED lights red and the
cordless pipe cutting machine switches off if overloaded. After a short dwell time,
the LED lights green again and the cutting process can be continued. The LED
fl ashes red if the motor temperature has been exceeded. After a cooling time,
the LED lights green again and cutting can be continued. The cooling time is
reduced when the cordless pipe cutting machine is operated in idle mode.
If the cordless pipe cutting machine is not being used, the LED goes out after
approx. 2 hours but comes on again when the cordless pipe cutting machine
is switched back on.
Graduated charging state display (Fig. 1 (20)) of the Li-Ion 21.6 V battery
The graduated charging state display shows the charging state of the battery
with 4 LEDs. At least one LED lights f with 4 LEDs. At least one LED lights for a few seconds after pressing the key with 4 LEDs. At least one LED lights for a few seconds after pressing the key
with the battery symbol. The more LEDs that light green, the higher the charging
state of the battery. If a LED fl ashes red, the battery must be charged.
Rapid charger (Art. No. 571585)
The left control lamp lights up and remains green when the mains plug is
plugged in. If a battery is inserted in the rapid charger, the green control lamp
fl ashes to indicate that the battery is charging. The green light stops fl ashing
and remains on to signal that the battery is fully charged. If the red control lamp
fl ashes, the battery is defective. If a red control lamp comes on and stays on,
this indicates that the temperature of the rapid charger and/or the battery is
outside the permissible operating range of the rapid charger of 0 °C to +40 °C.
NOTICE
The rapid chargers are not suitable for outdoor use.
2.2. Installing the pipe cutting machine
REMS Cento / REMS Cento RF REMS Cento 22 V REMS Cento / REMS Cento RF, REMS Cento / REMS Cento RF,
Fasten the pipe cutting machine e.g. to REMS Jumbo E / REMS Jumbo (Fig. 1)
(accessory Art. No. 120240/120200) or to the base frame/mobile base frame
(Fig. 2) (accessory Art. No. 849315/849310) with 4 or 2 M 8 screws. Make sure
that there is enough room for the pipe cutting machine, REMS Jumbo/base
frame and the pipe to be cut. Longer pipes must be supported by REMS Herkules
(Fig. 2) (accessory Art. No. 120120) or REMS Herkules Y (Art. No. 120130),
REMS Herkules XL 12" (Art. No. 120125), on both sides of the pipe cutting
machine if necessary. Move the cutting wheel drive (1) forwards by turning the
feed lever (6) until the pipe to be cut (5) can be placed on the rollers (3). To set
the height of REMS Herkules, place the pipe to be cut in the centre of the rollers
(3) of the pipe cutting machine. Do not allow the pipe (5) to knock against the
cutting wheel (2), the cutting wheel could otherwise be damaged. Open the
clamping lever of REMS Herkules, lower the pipe rest of REMS Herkules, place
REMS Herkules under the pipe near the pipe cutting machine, lift the pipe rest
against the pipe and tighten the clamping lever. Place the preset REMS Herkules
under the end of the pipe. Place other material rest(s) between the pipe cutting
machine and the pipe end(s) if necessary to reduce untrue running of the pipe.
Alternatively, the pipe cutting machine (manufactured as of 2014) can be used
on a fi rm, level ground with feed lever of REMS DueCento (Fig. 6 (6)) (acces-
sory Art. No. 845218). For this, remove the feed lever from the pipe cutting
machine (Fig. 1 (6)) by moving the cutting wheel drive (1) all the way up, then
turning the feed lever (6) abruptly further until the feed lever is released from
the thread. Push the feed lever of REMS DueCento (Fig. 7 (6)) onto the spindle
(Fig. 7 (8)). Make sure that there is a positive fi t between the groove of the feed
lever and the parallel pin of the spindle and push the spring plug (Fig. 7 (9))
into the holes of the feed lever and the spindle (Fig. 7). Make sure that there
is enough room for the pipe cutting machine and the pipe to be cut. Longer
pipes must be supported with pipe rest(s) 1 Ø 40 –110 mm, Ø 1½ – 4" (acces-
sory Art. No. 845220),on both sides of the pipe cutting machine if necessary.
Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the
pipe to be cut (5) can be placed on the rollers (3). To set the height of the pipe
rest, place the pipe to be cut in the centre of the rollers (3) of the pipe cutting
machine. Do not allow the pipe (5) to knock against the cutting wheel (2), the
cutting wheel could otherwise be damaged. Open the clamping lever of the
pipe rest, lower the pipe rest , place the pipe rest under the pipe near the pipe
cutting machine, lift the pipe rest against the pipe and tighten the clamping
lever. Place the preset pipe rest under the end of the pipe. Place other pipe
rest(s) between the pipe cutting machine and the pipe end(s) if necessary to
reduce untrue running of the pipe
Remove the pipe from the rollers (3) if necessary to fi t the feed lever REMS
Cento / REMS Cento RF, REMS Cento 22 V (Fig. 1 (6)). Pull out the spring plug
(Fig. 7 (9)) if necessary and remove the feed lever of REMS DueCento (Fig. 6
(6)). Screw on feed lever of REMS Cento / REMS Cento RF, REMS Cento 22 V
(Fig. 1 (6)). Move the cutting wheel drive (1) down and pull the feed lever tight
abruptly. Always only use one feed lever.
CAUTION CAUTION
REMS Cento / REMS Cento RF, REMS Cento 22 V may only be moved or
carried by the feed lever of REMS DueCento (6) when this has been locked
with the spring plug (9) as described above. Otherwise there is a danger that
the feed lever (6) will come away from the spindle (8). REMS Cento / REMS
Cento RF, REMS Cento 22 V can fall over or drop. Danger of injury!
Use REMS Cento RF and REMS cutting wheel RF for cutting welded stainless
steel drainpipes/downpipes (EN 1124). To cut diameters 75 mm and 110 mm,
fi x the appropriate pipe guide (Fig. 5 (15)) to the stand (17) with the two cylinder
head screws (16). Move the cutting wheel drive (1) right up by turning the feed
lever (6). To place pipes with a diameter of 75 mm and 110 mm on the rollers
(3), push through the side of the pipe guide (15). Do not allow the pipe (5) to
knock against the cutting wheel (2), the cutting wheel could otherwise be
damaged. Use/set pipe rests as described above.
NOTICE NOTICE
When the pipe guide (15) is fi tted, the hexagon nut for fi xing the cutting wheel
could hit the pipe guide (15) if the cutting wheel drive (1) is moved too far down.
REMS DueCento
Place the pipe cutting machine on a fi rm, level base. Make sure that there is
enough room for the pipe cutting machine, the height adjustable pipe rests and
the pipe to be cut. Push the feed lever (6) onto the spindle (8). Make sure that
there is a positive fi t between the groove of the feed lever and the parallel pin
of the spindle and push the spring plug (9) into the holes of the feed lever and
the spindle (Fig. 7). Longer pipes must be supported with height-adjustable
pipe rests (Fig. 6 (10)) on both sides of the machine if necessary. Move the
cutting wheel drive (1) forwards by turning the feed lever (6) until the pipe to
be cut (5) can be placed on the rollers (3). To set the height of the height adjust-
able rests (10), place the pipe to be cut in the centre of the rollers (3) of the
pipe cutting machine. Do not allow the pipe (5) to knock against the cutting
wheel (2), the cutting wheel could otherwise be damaged. Open the clamping
lever (11) of the height adjustable pipe rests (10). Place the height adjustable
pipe rests (10) under the pipe near the pipe cutting machine (Fig. 8), lift against
the pipe and tighten the clamping lever (11). Place the preset pipe rests under
each end of the pipe. Place other pipe rest(s) between the pipe cutting machine
and the pipe end(s) if necessary to reduce untrue running of the pipe.
Do not fasten REMS DueCento and height adjustable pipe rests (10) to the
base because otherwise a pipe running off centre could break the cutting wheel.
CAUTION CAUTION
REMS DueCento may only be moved or carried by the feed lever (6) when this
has been locked with the spring plug (9) as described above. Otherwise there
is a danger that the feed lever (6) will come away from the spindle (8). REMS
DueCento can then fall over or fall off. Danger of injury!
2.3. Fitting (changing) the cutting wheel (2)
Pull out the mains plug or remove the battery! Choose suitable cutting wheel.
Loosen the hexagonal nut for fastening the cutting wheel (right-hand thread)
with the size 27 ring spanner provided. Insert (change) cutting wheel (2). Make
sure that the driver pins of the drive shaft engage in the holes of the cutting
wheel. Tighten the hexagonal nut.
NOTICE NOTICE
An unsuitable cutting wheel will be damaged or the pipe will not be cut. Use
only original REMS cutting wheels!
2.4. Cutting pipes Ø 40 – 110 mm, Ø 1½ – 4" with REMS DueCento (Fig. 9)
Place roller insert for cutting pipes Ø 40 – 110 mm, Ø 1½ – 4" (14) (accessory
Art. No. 845060), on the rollers (3). For pipes Ø 40 – 70 mm or for pipes
Ø 70 – 110 mm, place roller insert in the rollers (3) as shown in Fig. 9. Longer
pipes must be supported by height adjustable pipe rests 2 Ø 40 – 110 mm (acces-
sory Art. No. 845230), on both sides of the pipe cutting machine if necessary,
see 2.2. REMS DueCento.
3. Operation
CAUTION CAUTION
Danger of injury!
Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,
clothing and gloves away from moving parts. Loose clothing, jewellery or
long hair can get caught in moving parts.
3.1. Work procedure
CAUTION CAUTION
Support longer pipes (see 2.2)! The cut pipe sections can fall to the fl oor
immediately after being cut!
Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the
pipe to be cut (5) can be placed on the rollers (3). Outside burr (sawing burr)
must be removed from the pipe otherwise the rollers will be damaged. Make
sure that the REMS cutting wheel (2) suitable for the pipe to be cut is selected/
fi tted. Do not allow the pipe (5) to knock against the cutting wheel (2) when
inserting, the cutting wheel could be damaged. Mark the cutting point on the
pipe and position it to the cutting wheel. Press the safety foot switch (7). Turn
the feed lever (6) until the cutting wheel sets the pipe in rotation. Then turn the
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