BFT ICARO SMART AC A2000 Manual De Uso página 8

1) FOREWORD
The actuator offers ample installation versatility, thanks to the extremely
low position of the pinion, the compactness of the actuator and to the
height and depth which can be very easily adjusted. It is equipped with an
clutch unit between motor shaft and worm screw in an oil bath to guarantee
greater safety. Manual emergency operation is extremely easy to perform
using just a lever.
The gate stop is controlled by electromechanical end-of-stroke microswitches
or, for very cold areas, by proximity sensors (ICARO ULTRA AC A2000 / ICARO
VELOCE SMART AC A 1000/ ICARO VELOCE SMART AC A2000/A2000 STEEL).
The control board can be built-in or installed onto a separate cabinet.
"Installation must be carried out by qualified personnel (professional
installer, according to EN 12635), in compliance with Good Practice
and current code"
For ICARO VELOCE SMART AC A 1000/ ICARO VELOCE SMART AC A2000/
A2000 STEEL:
WARNINGS - Protect the dangerous rims according to the provi-
sions of the EN12453 regulation, applying active edges and using
the SAFE1 and SAFE2 inputs.
For obstacle detection, apply a safety edge: ASO SENTIR EDGE 115SK /
BIRCHER EP45x99A1 (NOT SUPPLIED)
2) TECHNICAL SPECIFICATIONS
ICARO SMART AC A2000
ICARO ULTRA AC A2000
ICARO VELOCE SMART AC A 1000
ICARO VELOCE SMART AC A2000
Power supply/
ICARO VELOCE SMART AC A2000 STEEL
Motor
220-230V 50/60 Hz
ICARO SMART AC A2000 120V
ICARO VELOCE SMART AC A1000 120V
110-120V 50/60 Hz
Power input
750W
ICARO SMART AC A2000/ICARO ULTRA AC A2000
4 mm (18 or 25 teeth)
ICARO VELOCE SMART AC A 1000
4 mm (25 teeth)
Pinion module
ICARO VELOCE SMART AC A1000 120V
4mm (18 teeth)
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
4m/min (18 teeth)
ICARO SMART AC A2000/ICARO ULTRA AC A2000
9m/min (18 teeth)
ICARO SMART AC A2000 V
12m/min (25 teeth)
ICARO VELOCE SMART AC A 1000
Leaf speed
25m/min (25 teeth)
ICARO VELOCE SMART AC A1000 120V
18m/min (18 teeth)
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
18m/min (18 teeth)
ICARO SMART AC A2000/ICARO ULTRA AC A2000
with pinion Z18 20.000 N( ≈2000 kg)
ICARO SMART AC A2000 V
ICARO VELOCE SMART AC A 1000
with pinion Z25 10.000 N( ≈1000 kg)
Max. leaf weight
ICARO VELOCE SMART AC A1000 120V
with pinion Z18 10.000 N (≈1000kg)
ICARO VELOCE SMART AC A2000
ICARO VELOCE SMART AC A2000 STEEL
with pinion Z18 20.000 N (≈2000kg)
17Nm ICARO VELOCE SMART AC A1000 120V
Max. torque
40Nm
Impact reaction
IObstacle detection device (Encoder)
Lubrication
ERGOIL
8 -
ICARO SMART AC A2000-ULTRA AC A2000-VELOCE SMART AC A1000/A2000-AC A2000 STEEL-AC A2000/1000 120V
INSTALLATION MANUAL
MOTOR
Manual operation Lever-operated mechanical release
Type of use very intensive
Environmental
from -15°C to +55°C
conditions
ICARO SMART AC A2000
ICARO SMART AC A2000 120V
ICARO VELOCE SMART AC A 1000
ICARO VELOCE SMART AC A1000 120V
ICARO VELOCE SMART AC A2000
Protection rating
ICARO VELOCE SMART AC A2000 STEEL
IP24
ICARO ULTRA AC A2000
IP55
Noise level <70dBA
Operator weight 25 kg
Dimensions See Fig. G
3) TUBE ARRANGEMENT Fig.A
Install the electrical system referring to the standards in force for electrical
systems CEI 64-8, IEC 364, harmonization document HD 384 and other
national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
• Make a hole in the ground to accommodate the concrete pad, with anchors
embedded in the base plate for fastening the gearbox assembly, keeping
to the distances featured in FIG.B.
• To keep the base plate in the right position during installation, it may be
useful to weld two iron plates under the track to which the anchors can
then be welded (FIG.I).
5) MOUNTING THE MOTOR FIG.C-C1
6) MOUNTING DRIVE ACCESSORIES FIG.D-D1
7) RACK CENTRING WITH RESPECT TO PINION FIG.J-K1-L
DANGER - Welding must be performed by a competent person issued
with the necessary personal protective equipment as prescribed
by the safety rules in force FIG.K.
8) FASTENING LIMIT SWITCH BRACKETS FIG. E1-E2
The runners must lock the gate before this intercepts the mechanical
backstops placed on the track. The closing end-of-stroke runner adjustment
must be made in such a way as to leave a clearance of approximately 50mm
between the gate and the fixed swing leaf, as prescribed by the current
safety standards, otherwise fit an electric edge at least 50mm thick FIG.N.
9) STOPS FIG.M
DANGER - The gate must be fitted with mechanical stops to
halt its travel both when opening and closing, thus preventing the gate
from coming off the top guide. Said stops must be fastened firmly to
the ground, a few centimetres beyond the electric stop point.
10) MANUAL RELEASE (See USER GUIDE -FIG.2-).
Warning Do not JERK the gate open and closed, instead push it GENTLY
to the end of its travel.
---------------------------------------------------------- ----------------------------------------------------------
11) TERMINAL BOARD WIRING Fig. F-O
Once suitable electric cables have been run through the raceways and
the automated device's various components have been fastened at the
predetermined points, the next step is to connect them as directed and
illustrated in the diagrams contained in the relevant instruction manuals.
Connect the live, neutral and earth wire (compulsory). The mains cable must
be clamped in the relevant cable gland (FIG.O-ref.P1), and the accessories'
wires in the cable gland (FIG.O-ref.P2), while the earth wire with the yellow/
green-coloured sheath must be connected in the relevant terminal (FIG.O-
ref.GND).
FIG.O-ref.P3: limit switch wiring.
12) SEE THE CONTROL UNIT'S USER GUIDE FOR
INFORMATION ON SETTING THE MOTOR'S PARAMETERS
13) FASTENING THE COVER Fig. Q
14) WARNING!
Do not loosen or tighten the mechanical clutch nut (FIG.P).