The wax, a vailable atmost hardware stores a ndindustrial
mill s upply h ouses, provides proper lubrication
andkeeps
chips f rom adhering totheblade.
Besure toproperly secure w orkpiece. Refer topage 4 for
correct saw blade.
BOWED M ATERIAL
When cutting b owed m aterial always p osition i tasshown
in Figure 19andnever l ikethatshown in Figure 19A.
Positioning
thematerial incorrectly
will c ause i ttopinch t he
blade near t hecompletion ofthecut.
CUTTING P LASTIC PIPE OROTHER R OUND
MATERIAL
Plastic pipe canbeeasily cutwith yoursaw. I tshould be
cutjustlike wood and CLAMPED ORHELD FIRMLY TO
THEFENCE TO KEEP IT FROM ROLLING. Thisis
extremely important when making angle cuts.
CUTTING L ARGE M ATERIAL
Occasionally
youwill e ncounter apiece ofwood a little too
large t ofitbeneath theblade guard. If thisoccurs, simply
place your r ight t humb ontheupper side oftheguard a nd
roll t heguard upjustenough t oclear t heworkpiece, as
shown i nFigure 2 0. A void doing t hisasmuch aspossible,
butifneed be, t hesaw will o perate p roperly and make the
bigger cut.NEVER TIE, T APE, OROTHERWISE
HOLD
THE GUARD O PEN WHEN OPERATING
THIS SAW.
SPECIAL SET-UP F OR WIDE CROSSCUTS
Your s awcancutvery wide[upto 10"(406mm)] work-
pieces w hen aspecial setupisused. Toset t hesaw upfor
these workpieces,
follow these steps:
1.Remove both left a ndright sliding f ences f rom the saw
andsetaside. Toremove t hem, u nscrew t hefence
knobs s everal turnsandslideeach fenceoutward.
Adjust a ndlockthe mitercontrol so thatit is at
0degrees miter.
2.Make a platform u sing a piece o f1.5 inch (38mm) thick
particleboard
orsimilar flatstrong 1.5inch thick wood
to the dimensions: 10"x 24"(254 x 610mm). The
platform mustbeflat otherwise the material could
move during c utting a ndcause i njury.
3.Mount the10" x 24"(254 x610mm) platform t othe saw
using 4 three-inch long wood s crews through t heholes
inthebase fence (Fig. 9 ).Four s crews m ust b eused
toproperly secure t hematerial. When thespecial set
upis used, t heplatform willbecutintotwopieces.
Ensure t hescrews a retightened properly otherwise
material could loosen andcause injury. Ensure t he
platform isfirmly flatonthetable, a gainst thefence,
and centered evenly from lefttoright.
_,
WARNING:
Ensure the saw is mounted
firmly to a
stable flat surface. Failure to do so could cause the saw
to be unstable and fall causing personal injury.
4. Place the workpiece to be cut on top of the platform
mounted to the table. Ensure the workpiece is firmly
against the backfence (Fig. 9).
FIG. 20
FIG. 21
SET SCREW
SCREWS
5. Secure the material before cutting. Cut slowly through
the material. Failure to clamp securely or cut slowly
could result in the material coming loose and causing
injury.
After several cuts are made at various miter angles other
than 0°, the platform may weaken and not properly support
the work. Install a new, unused platform to the saw after
presetting the desired miter angle.
CAUTION:
Continued use of a platform with several
kerfs may cause loss of material control and possible
injurjz.
Removing
and Replacing
Belt
The belt is designed to last the life of the tool. However,
abuse of the tool could cause the belt to fail.
If the blade does not turn when the motor is running, the
belt has failed. To inspect or replace the belt, remove the
belt cover screws. Remove the belt cover. Inspect the ribs
of the belt for wear or failure. Check belt tension by squeez-
ing the belt as shown in Figure 21. The belt halves should
almost touch when squeezing firmly with the thumb and
index finger.
To adjust the tension, loosen, but do not remove, the four
Phillips head screws shown. Then rotate the set screw on
the top of the motor plate casting until the proper tension
is achieved. Tighten the four screws securely and replace
the belt cover.
NOTE: Over tightening the belt will cause premature motor
failure.
Maintenance
1. All bearings are sealed. They are lubricatedfor life and
need no further maintenance.
2. Periodically clean all dust and wood chips from around
AND UNDER the base and the rotary table.
Even
though slots are provided to allow debris to pass
through, some dust will accumulate.
3. The brushes are designed to give you several years
of use. If they ever need replacement
follow
the
instructions on page 8 or return the tool to the nearest
service center for repair. Service center locations are
packed with your tool.
Repairs
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (including brush inspection
and replacement) should be performed by authorized serv-
ice centers or other qualified service organizations, always
using identical replacement parts.
Three
Year
Limited
Warranty
DEWALT will repair, without charge, any defects due to
faulty materials or workmanship for three years from the
date of purchase. This warranty does not cover part failure
due to normal wear or tool abuse. For further detail of war-
ranty coverage
and warranty
repair
information,
visit
www.dewalt.com
or call
1-800-4-DEWALT
(1-800-433-
9258). This warranty does not apply to accessories
or
damage
caused
where
repairs
have
been made
or
attempted by others. This warranty gives you specific legal
rights and you may have other rights which vary in certain
states or provinces.
In addition to the warranty, DEWALT tools are covered by
our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts
caused by normal use, for free, any time during the first
year after purchase.
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