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Steps to be followed for using Configuration Tool
• Turn ON the ZG balancer and wait for the red light to turn OFF.
• Connect the controller to laptop using a USB cable.
• Run the configuration tool by double clicking its executable file.
• Select the communication/serial port number from the drop down box of the configuration tool.
• Click on the connect button. Tool will read data from the controller and present the last stored data in the controller.
When there is a communication loss between the controller and the configuration tool, a dialog box pops up as shown below:
If above message is frequently reported by the tool, restart communication by power cycling the controller. Unplug the USB cable and restart
the configuration tool.
Cycle Count
This counter indicates how many times a load weighing more than 10 kg is lifted in air and lowered to ground. Cycle count is incremented
when the load on the handle becomes less than or equal to the handle weight after lifting approximately 10 kg load.
No Load Balancing
Set the no load balancing if a handling device is permanently suspended to the unit. This will keep the handling device balanced in float
mode and help to prevent damaging the part during loading/unloading.
The set value is the minimum weight limit the ZG balancer will handle. When the weight on the handle goes below no load balancing limit
then red light flashes rapidly and downward movement of load is disabled. During this stage, only lifting operation must be performed.
Steps to Enable/Disable No Load Balancing
• Using the handle mode, lift the handling device or gripper load to a height where it is clearly suspended in air.
• Connect the controller to laptop with a USB cable.
• Run the configuration tool .
• To enable no load balancing feature, click the option "Set new no load balancing weight", and save this setting to the controller by clicking
on "Write settings" button. Configuration tool will indicate the status of write operation with a write successful message box.
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