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1. Safety
•
Pay attention to the operating instructions and
keep them close to the battery.
•
Work on batteries must only be carried out by
skilled personnel!
•
Use
protective
clothing when working on batteries.
•
Adhere
to
rules in the country where the battery is used or
EN 62485-3, EN 50110-1.
•
No smoking!
•
Do not expose batteries to naked flames,
glowing embers or sparks, as it may cause the
battery to explode.
•
Avoid sparks from cables or electrical apparatus
as well as electrostatic discharges.
•
Acid splashes into the eyes or on the skin
must be washed immediately with an abundance
of
clean
consult a doctor immediately!
•
Clothing
washed in water.
•
Risk of explosion and fire.
•
Avoid short circuits: do not use non-insulated
tools, do not place or drop metal objects on
top of the battery.
Any work carried out on the battery must comply with
EN 60079-19 and EnerSys
parts must be replaced by EnerSys supplied parts. No attempt
should be made to repair faulty parts. Failure to adhere to this
will render the warranty and certification null and void.
Always remember that the battery is a source of power. Even
when fully discharged, sufficient energy r e mains in the battery
to cause serious damage.
The battery is designed to be used within the intended
surrounding area conditions.
The materials used are not known to react with any of the
explosive atmospheres with which they may come in contact
with. If unsure, please contact EnerSys.
The apparatus does not cause injury or harm when used as
specified in this manual and the standard NexSys
battery manual.
The apparatus does not produce ignition-capable electrical
sparks or arcs when used in compliance with this instruction
manual. The apparatus has been designed not to produce
potential
ignition
sources
optical or other external energy sources.
Individual
cells
contain
constructed from materials that are resistant to acid attack.
Follow the safety practices below:
•
Never charge NexSys
controlled
area
unless
equipment manufacturers, are met.
•
Never disconnect a battery under load in a zoned area.
•
Never open the battery cover (if present) in a zoned area.
•
Always use certified DC plugs for connection to the battery.
•
Never use the battery if damaged or bare cables are visible.
•
Never use the battery if the DC plugs are damaged.
•
Never
attempt
to
recommended authorised service centre.
•
Any servicing carried out must be in accordance with ATEX
directives.
•
Never mix cells of different types or capacities within one
battery.
glasses
and
wear
the
current
accident
water.
After
abundant
contaminated
by
acid
operating instructions. All defective
®
from
electromagnetic,
sulphuric
acid.
These
TPPL ATEX battery in a zoned
®
special
conditions,
service
the
battery:
safety
prevention
flushing
should
be
2. Service
Your local authorised service engineer provides help and
support. This handbook gives guidelines of a general nature;
the engineer will help you to interpret your needs in relation
to your particular requirements. Your engineer can answer the
questions that are beyond the scope of this manual. Please do
not hesitate to call your local service centre if you have any
questions relating to your battery.
3. Handling
As NexSys
appropriate
batteries. When
batteries,
and
keep
TPPL
wide range of types
®
battery
containers,
battery
changing,
instructions
changing the batteries on a specific electric vehicle. The
manufacturer
acoustic,
equipment
procedure.
4. Taking delivery of your battery
cells
are
Remove all packaging and carefully examine the complete
battery to ensure that there is no physical damage. Should
the battery not be put in service immediately, please refer to
storage guidelines (section 9).
defined
by
call
your
•
Remove rings, wristwatches and articles of
clothing with metal parts that might come into
contact with the battery terminals.
•
Electrolyte is highly corrosive.
•
In the normal operation of this battery a
contact with acid isn't possible. If the cell
containers
are
damaged,
electrolyte
(absorbed
corrosive like the liquid electrolyte.
•
Batteries are heavy. Ensure secure installation!
Use only suitable handling equipment.
•
Lifting hooks must not damage the cells,
connectors or cables.
•
Do
not
place
batteries
without protection. Discharged batteries can
freeze. For that reason, always store in a
frost-free zone.
•
Dangerous electrical voltage!
•
Avoid
short
circuits:
capable of high short circuit currents.
•
Caution – metal parts of the battery are always live:
do not place tools or other objects on the battery!
•
Pay attention to the hazards that can be
caused by batteries.
TPPL ATEX batteries are heavy, always use the
®
equipment
when
lifting
and
handling
use the appropriate, approved lifting equipment
the battery in an upright position. Due to the
of
electric
of equipment used and in methods of
it
is
not
possible
on
the
procedures
of
the
vehicle
must
supply
the
the
immobilized
in
the
separator)
is
in
direct
sunlight
NexSys
batteries
are
attempting
to
handle
NexSys
TPPL
ATEX
®
vehicles,
of
designs
to
give
detailed
to
be
followed
when
or
the
battery
changing
correct
method
and
of
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