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Installation and operation
CAUTION *
Do not operate this pump
without personal protective
equipment. Pump can
generate noise levels above
85 dBa that could result in hearing loss.
Failure to comply could result in
personal injury.
WARNING
Do not exceed lowest pressure rating of
any component in system.
Failure to comply may result in death
or serious personal injury.
WARNING
Do not operate pump with broken,
missing or defective parts. Replace
defective parts prior to operation.
Failure to comply may result in death
or serious personal injury.
WARNING
Do not operate with leakage in system.
Disconnect air to motor.
Failure to comply may results in death
or serious personal injury.
Air line components
Item
Description
338860
Moisture separator/regulator and gauge combination
5604-3
Moisture separator
7604-B
Regulator and gauge
5904-3
Lubricator
1)
Although the air motor is lubricated at the factory, the life of the motor can be extended with the use of a lubricator.
Bench test
NOTE
Perform the following procedures at a
pressure not to exceed 20 psi (1.4 bar).
With air pressure at zero:
1 Connect required air line components to
air motor (1).
2 Slowly supply air pressure to pump
motor.
3 Pump should cycle. If pump does not
cycle, refer to Troubleshooting, page 14
for details.
Priming
With air pressure at zero:
4 Connect product hose to material outlet.
5 Direct hose into an appropriate collection
container.
6 Place pump in grease.
7 Slowly supply air pressure to pump
motor.
8 Allow pump to cycle slowly until system
and grease is free of air.
9 If pump does not prime, refer to
Troubleshooting, page 14 for details.
1)
Stall test
With air pressure at zero:
10 Attach a control valve to outlet hose of
11 Set air pressure to 100 psi (6.9 bar).
12 Operate control valve into a container.
13 Allow pump to cycle until system and
14 Shut off control valve.
15 Visually inspect pump for external leaks.
16 Pump should not cycle. If pump does not
Leakage
17 Check motor for air leakage.
18 If motor leaks, refer to 670628 for
Installation
Additional items that should be incorporated
into air piping system are illustrated in
Air line components (→ Table 6).
Table 6
* Indicates change.
13
pump.
grease is once again free of air.
stall, refer to Troubleshooting, page 14
for details.
details.
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