INSTRUCTIONS FOR USE
• This device has been created to be integrated into the structure of
specially made hinged gates. The geared motor is fitted with screw
type attachments that allow it to be fitted inside metal profiles.
• The drive shaft can accommodate transmission brackets and adjustable
articulated joints. The device is extremely compact and allows it to be
integrated either into the gate's upright or into the gate support column.
Note: If you build the motor into the gate support column, the move-
ment generated by the propulsion unit will have to be transmitted to
the gate leaf by a pinion or pulley that is protected by an external case.
• The propulsion unit can be fitted either to the upper part or to the lower
part of the upright using the geared motor in both senses of rotation.
• When building the motor into the gate leaf the axis of rotation must
correspond to that of the gate hinge.
ASSEMBLY PROCEDURE
The unit may be positioned either to the right or to the left of the pas-
sageway:
• Respect the following limits:
- maximum gate weight per leaf is 200 kg;
- maximum gate length is 2,0 m;
The builder must make sure that the closing system respects the technical
indications supplied by the standards and laws in force:
- Opening and closing direction mechanical stops;
- Safety margins;
- Correct risk analysis at possible crushing points etc.
See: www.cardin.it - installation and certification guide -
MANUAL RELEASE MECHANISM
An access slot will have to be built into the column for the
release mechanism.
RELEASE SYSTEM ACCESS
release system
side B
side A 90°
The geared motor is fitted with
an Allen key operated manual
release system.
The geared motor can be
released
by
rotating
hexagonal socket clockwise
through 90° for side A and
anticlockwise through 90° for
side B, making sure that you
do not force it.
Manual
activated
via a 5 mm
hexagonal
socket
(Allen key 5)
side B 90°
20,5 mm
ELECTRICAL CONNECTION
Important remarks
• After having installed the device, and before powering up the
programmer, release the door (manual release mechanism) and
move it manually, checking that it moves smoothly and has no
unusual points of resistance.
• The presence of the electrical current sensor does not dispense
with the obligation to install photoelectric cells and other safety
devices foreseen by the safety standards in force.
• Before connecting the appliance make sure that the voltage and
frequency rated on the data plate conform to the mains supply.
• The motor's power cable must be made of polychloroprene in
conformity with the international standard 60245 IEC 57 (e.g.
3 x 1.5 mm
H05RN-F).
2
• The cable may only be replaced by qualified technicians.
• An all pole trip switch with at least 3 mm between the contacts
must be installed between the unit and the mains supply.
• Don't use cables with aluminium conductors; don't solder the
ends of cables which are to be inserted into the binding posts;
use cables marked T min 85°C and resistant to atmospheric
agents.
• The terminal wires must be positioned in such a way that both
the wire and the insulating sheath are tightly fastened.
POWER SUPPLY CONNECTION 230 Vac
• Connect the control and security device wires.
• Run the mains power supply to the programmer
and connect it to the separate two-way
terminal board that is already connected to the
transformer.
MOTOR/ENCODER CONNECTION
• You must scrupulously respect the motor connection sequence be-
the
tween the motors and the programmer. The order of the binding post
connections 1 to 6 is identical on both.
PREPARING THE MOTOR CONNECTION WIRES
• Cut the 6-wire cable to the required length according to the installation
specifications; you must remember that in order to avoid current
dispersion the maximum length of the cable must not exceed 20
metres.
• Connect the wires of motor 'M1' and encoder '1' to the electronic
programmer six-way terminal board.
• Run the end of the cable to the terminal board on the motor passing through
the cable clamp "PC".
• Connect the wires to the encoder rigorously respecting the colour order
indicated in fig. 2 and tighten the cable clamp "PC".
• Repeat the procedure for the second motor and second encoder.
Motor 1
1-2
Motor power supply 1
3-4-5-6 Encoder signal input 1
To change the motor's rotating direction invert
cables 1 and 2
Motor 2
1-2
Motor power supply 2
3-4-5-6 Encoder signal input 2
To change the motor's rotating direction invert
cables 1 and 2
Electronic programming unit
Instructions for programming the ECU and battery powered operation
can be found in the MULTI-ECU SOFTWARE manual ZVL608 supplied
with the automation.
7
N
L
M1
ENCODER 1
Bl Gr Gy Yw
2
3
4
5
6
1
PC