1.1 UNPACKING
• Removeall packagingmaterial.
• Removeseparateaccessory box.
• Removethe generatorfrom carton.
1.1.1 ACCESSORIES
Checkall contents. If any parts are missing or damaged,locate an
authorizeddealerat 1-888-436-3722.
• 1 - Owner's Manual
• 1 - HandleAssembly
• 1-LiterOiISAE30
• 2-FrameFoot
• 2 - Never-Flat W heels
• 1 - 20' PowerCord
• 3 - Product RegistrationCards
(006110-3 only)
• 1 - Service Warranty
• 1 - EmissionsWarranty
e
e
1 - Battery Charger (Electric Start Models)
1 - Hardware Bag (containing the following):
- 2-Rubber Feet
6-M8 Bolt (Long)
- 2-1/2" Axle Pins
2-M6 Bolts (Long)
- 2-Cotter Pins
2-M8 Acorn Nut
- 2-1/2" FlatWashers
4-Hex FlangedM8 Nuts
- 2-Hex FlangedM6 Nuts
1.2 ASSEMBLY
The generator requires some assembly prior to using it. If
problems arise when assembling the generator, please call the
GeneratorHetplineat 1-888-436-3722.
1.2.1 ASSEMBLING THEACCESSORY K IT
The wheels are designed into the unit to greatly improve the
portability of the generator.
You will needthe following tools to properly install the accessory
kit.
• NeedleNose Pliers
• Ratchetand 8mm, lOmm, and 13mm sockets
• 8mm, lOmm, and 13mm box wrenches
NOTE:
The wheels are not intendedfor over-the-road use.
1.
Refer to Figure 1 and install the Wheels as follows:
- Slide the Axle Pin through the Wheel, 1/2" FlatWasher,and Wheel
Bracket on the frame.
- Insert the Cotter Pinthrough the Axle Pinthen bend the tabs (ofthe
OotterPins) outward to lock into place.
2.
Refer to Figure 1 and install the Frame Foot and Rubber
Bumpers as shown.
- Slidethe RubberBumper studs through the Frame Footthen install
the Locking FlangeNuts.
- Slide the HexHead Bolts through the holes in the FrameRail.
- Slide the Frame Foot onto the Hex Head Bolts then install the
Locking FlangeNuts.
3.
Refer to Figure 1 and install the Handle as shown.
- Slide the long Bolts through the HandleBracket and Handle,then
install the HexNuts.
Figure 1 - Wheel & Handle Assembly
2 X M8 BOLT (LONG)
2 X M8 ACORN NUT
ASSEMBLY
4 X M8 BOLT
,(LONG)
2 X COTTER PIN
2 X I/2" FLAT WASHER
2 X WHEEL
2 X AXLE PIN
_-'_ ....... 2 X FRAME FOOT
_Z'_
4 X M8 NUTS
2 X RUBBER FOOT---_
_
2 X M6 NUTS
2 X M6 BOLT
(LONG)
1.2.2 BATTERY CABLE CONNECTION (ELECTR/C START
ONLY_
The unit has been deliberately shipped with the battery cables
disconnected.
To connect the battery,you will need two 8mm box wrenches to
connectthe batterycables. (see Figure16 for connection details):
1. Cut off cable ties securing battery cables and remove red
covers from batteryterminals.
2. First, connectthe red cableto the positive (+) batteryterminal
with the bolt and nut supplied.
3. Make sure connections are secure and slide rubber boot over
the positive (+) batteryterminal and connectionhardware.
4. Connect the black cable to the negative (-) battery terminal
with the bolt and nut suppliedand slide rubber boot over the
negative (-) batteryterminal and connectionhardware.
5. Make sure all connections are secure.
NOTE:
If the battery is unable to start the engine, charge it with the
12V chargerincludedin the accessory box (see the "Charging a
Battery"section for details).