Malfunctions; Temporary Removal From Service And Deinstallation - Tractel Group caRol Manual De Empleo Y Mantenimiento

15 Malfunctions

Malfunctions
When the crank is turned in the "up"
direction, the load comes down, and
vice-versa
Cable blocked
GB
During up movement with load,
winch does not make repetitive
ratchet sound
The load is not braked either when
lifting or lowering as soon as the
effort on the crank is stopped
Effort on crank is abnormally high
With drum release lever in engaged
position, and after turning the crank
several times in the "up" direction,
the load does not move up
Control crank does not automatically
lock in translation
16 Temporary removal from service and
deinstallation
16.1 Removal from service
The winch is removed from service in the
following cases:
• Detection
malfunctions table).
• Extended non-use of the winch.
In the latter case, the winch can remain in its
working position provided it is sheltered from
weather and it is in a dry location.
Removal from service procedure
• If the unit is functional:
o Unfasten the load from the lifting hook.
caRol™ wire rope is
stuck in drum
The caRol™ wire rope
is coiled in the wrong
direction
Load has snagged
during up movement
Ratchet springs
broken
Ratchet seized on
rotation shaft
Brake system
malfunction
Gear system seizure
Drum seized on
rotation shaft
Gear/drum link pin
seized in its housing
Gear/drum link pin
spring is damaged
Return spring broken
Pin seized
of winch failure
Diagnostics
Release the caRol™ wire rope taking
all the usual precautions. If the wire
rope is damaged (per criteria detailed
in §13), replace the wire rope.
Wind the caRol™ wire rope in the
correct direction.
Release the load and check the cable
before resuming the movement
Remove the load and return the winch
to a Tractel
Remove the load and return the winch
to a Tractel
Remove the load and return the winch
to a Tractel
Generously lubricate gear system
(see §18 Maintenance)
Remove the load and return the winch
to a Tractel
Remove the load and return the winch
to a Tractel
Remove the load and return the winch
to a Tractel
Remove the load and return the winch
to a Tractel
o Fully wind the wire rope on the drum using
the control crank.
• If the unit is not functional:
o Recover the load using another appropriate
lifting means, taking all the necessary
(see
precautions for this type of intervention.
o Wind the caRol™ wire rope on a reel having
a diameter equal to or greater than the
diameter of the drum (not supplied by
Tractel ® ) taking care not to damage the wire
rope.
o Fasten the reel to the carrying handle using
an appropriate fastening means.
18
Corrective actions
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