Maintenance Prompts
The service warning and flashing LED will appear at intervals dependent
on the service level selected. Refer to the Product Information manual for
information about service level settings.
Period
Action
First 150 hours
Replace
Replace
When indicated by
Replace
controller
Replace
Check
Check
Check
Daily
Check
Check
Check
Inspect
Monthly
Inspect
Every 1000 hours
Analysis
Replace
Replace
Replace
Every 2000 hours or
Inspect
annually (whichever
Replace
occurs first)
Analysis
Analysis
Grease
Inspect
Replace
Every 4000 hours or
annually (whichever
Replace
occurs first)
Clean
Calibrate
Every 6000 hours
Replace
Replace
Replace
Every 8000 hours or
Service
annually
Clean
Service
Replace
16000 hours
Replace
Replace
Inspect and replace coolant filter elements and separator elements more frequently in dirty operating environments .
Read the motor data plate(s) or call the motor manufacturer(s) to determine specific greasing requirements . For motors that require greasing,
grease them more frequently in harsh environments or higher ambient conditions .
80447196 Rev C
AIR COMPRESSOR MAINTENANCE
Maintenance should be performed per the recommendations below in the
following priority: (1) Perform maintenance when indicated by the controller;
(2) Perform maintenance through either hourly intervals or scheduled
maintenance intervals, or (3) Annually.
Table 2: Maintenance Chart (R30 - 37 kW)
Maintenance Item
Coolant filter
Air filter element
Coolant filter element
Separator element
Connections and hoses for leaks
Coolant level
Condensate drain operation
Controller for service indicators
Package pre-filter for blockage
Air filter indicator condition to ensure air filter operation
Air-cooled cooling system for blockage
Starter box power drive module filter element
Food-grade Lubricant (Ultra FG)
Air filter element
Coolant filter
Separator cartridges
Starter box power drive filter element
Food-grade Filter Module
Shock pulse bearing
Premium Coolant (Ultra/Ultra EL)
All motors (as required)
Scavenge screen for blockage
Starter box power drive filter element
Package pre-filter element
Air-cooled cooling system
Pressure transducers
Food-grade Lubricant (Ultra FG)
No-loss condensate drain service module
Premium Coolant (Ultra) [8000 hours or every 2 years]
Minimum pressure check valve (MPCV) service kit
Drains with all their components (TIMED DRAINS ONLY)
Inlet valve service kit
Coolant hoses
Contact tips
Extended-life Premium Coolant (Ultra EL) [16000 hours or every 3 years]
NOTICE
NOTICE
Maintenance Chart
EN
EN-3