NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
DIAGNOSTIC SAFETY SHUTDOWN AND TROUBLE SHOOTING
ModelMH140KTR, MH185KTR and MH210KTRheatersareequippedwithadiagnosticcontrolboardandflashingLEDerrorindicator.
ThisflashingLEDsignalsindicateunitoperationstatus.Seethefollowingdiagnosticguideforunitstatusandcorrectiveactionifnecessary.
LED
UNIT OPERATION
SteadyON
SystemCheck
SteadyOFF
OperationOK
2Flashes
Noflamedetected
3Flashes
Highlimitswitch
failure
4Flashes
CADCellFailure
PowerLight
Powertocontrol
ModelMH50KR and MH80KTR heatersareNOTequippedwithadiagnosticcontrolboardorflashingLEDerrorindicator.Seethe
followingtroubleshootingguideforunitstatusandcorrectiveactionifnecessary.
SYMPTOM
HighlimitswitchOpenCircuit
Sparks,callingforflame,but
noorslowmotoroperation
NoSpark
AbnormalMotorOperation-
MotoroverheatsorStops
UnabletoDetectFlame
FlameControlFailure
Mr. Heater, Inc. | Kerosene Forced Air Heater
TROUBLE SHOOTING
Systemperformingselftest.Noactionrequired.
Noactionrequired.
Heaterfailstostartduringthefirst30sec.ofoperation.
1.
Checkwiringtomotor(perwiringschematicinmanual).
2.
Makesurethatthepressuregaugeisinplaceandnotdamaged.
3.
Adjustpressureforproperheateroperationpermanual.
4.
WithheaterdisconnectedfromACsource,rotatefanclockwisetoverifymotorisfree.
5.
Removeairfilterhousingfrommotorandinspectthepumprotorfordamage.Ifdamaged,replacerotorassembly.
6.
Ifwiringiscorrect,pumprotorisokay,andmotorisnotrotatingfreely,replacemotororpower-packassembly.
7.
Ifproblempersists,replaceoilflamecontrolassembly.
8.
Checkforsparkarchingfromtheelectrodeassembly(ref.#41),tothecombustioncylinder(ref.#39).
9.
Checkthecadcell(ref.#38)forcontinuity.
1.
Makesureheateriscooledoff,pressresetswitchandretry.
1.
Checkwiringtocadcell(perwiringschematicinmanual).
2.
Cleancadcellphotocell.
•
Slidecadcelloutofcadcellholder.
•
Pushthephotocelloutoftheblackrubbercadcellhousingbypushingonthe2purplewires.
•
Cleanthephotocellwithasoftclothandrubbingalcohol.
•
Pullthephotocellbackintothecadcellhousingandreinstallintoholder.
•
Testheater.
3.
Iftheheaterstilldoesnotoperate,replacecadcell.
4.
Replaceoilflamecontrolassembly.
1.
Sensingpower.Noactionrequired.
TROUBLE SHOOTING
1) Makesureheateriscooledoff,toggleswitchto"OFF"position,wait5minutesandretry.
1) Checkwiringtomotor(perwiringschematicinmanual).
2) Makesurethatthepressuregaugeisinplaceandnotdamaged.
3) Adjustpressureforproperheateroperationpermanual.
4) WithheaterdisconnectedfromACsource,rotatefanclockwisetoverifymotorisfree.
5) Removeairfilterhousingfrommotorandinspectthepumprotorfordamage.Ifdamaged,replacerotorassembly.
6) Ifwiringiscorrect,pumprotorisokay,andmotorisnotrotatingfreely,replacemotororpower-packassembly.
7) Ifproblempersists,replaceoilflamecontrolassembly.
8) Checkforsparkarchingfromtheelectrodeassembly,tothecombustioncylinder.
9)
Checkthecadcellforcontinuity.
1)
Checklengthandgageofextensioncordforproperamp.draw.(Checkrequirementsonpage4.)
2) Checkwiringtoigniter(perwiringschematicinmanual).
3) Checkgapbetweenelectrodeprobes(2.3-3mm).
4) Stillnospark,replaceigniterassembly.
5) Replaceoilflamecontrolassembly.
1) Motorspeedtoolow(Motorshouldoperateat3450rpm)-Replacemotor.
2) WithheaterdisconnectedfromACsource,rotatefanclockwisetoverifymotorisfree.
3) Removeairfilterhousingfrommotorandinspectthepumprotorfordamage.Ifdamaged,replacerotor
assembly.
4) Ifwiringiscorrect,pumprotorisokay,andmotorisnotrotatingfreely,replacemotororpower-packassembly.
5) Replaceoilflamecontrolassembly.
1) Checkwiringtocadcell(perwiringschematicinmanual).
2) Cleancadcellphotocell.
a) Slidecadcelloutofcadcellholder.
b) Pushthephotocelloutoftheblackrubbercadcellhousingbypushingonthe2purplewires.
c)
Cleanthephotocellwithasoftclothandrubbingalcohol.
d) Pullthephotocellbackintothecadcellhousingandreinstallintoholder.
e) Testheater.
3) Iftheheaterstilldoesnotoperate,replacecadcell.
4) Replaceoilflamecontrolassembly.
1) Checkwiringinheater(perwiringschematicinmanual).
2) Replaceoilflamecontrolassembly.
6
Operating Instructions and Owner's Manual